John Deere XUV590E, XUV590M, XUV590E S4, XUV590M S4 Gator Utility Vehicles Operator Manual OMUC17100

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
1.5 Service Literature
1.6 Parts
2 Contents
3 Product Identification
3.1 Record Identification Numbers
4 Safety Labels Text
4.1 Safety Label Location—XUV590
4.2 Safety Label Location—XUV590 S4
4.3 Understanding the Machine Safety Labels
4.4 CAUTION
4.5 WARNING
4.6 WARNING
4.7 WARNING
4.8 Protective Structure Safety and Certification Label
4.9 CAUTION—WARNING (XUV590)
4.10 CAUTION—WARNING (XUV590 S4)
4.11 CAUTION
4.12 WARNING
4.13 WARNING
4.14 CAUTION
4.15 WARNING
5 Safety Labels No-Text
5.1 Safety Label Location—XUV590
5.2 Safety Label Location—XUV590 S4
5.3 Understanding the No-Text Machine Safety Labels
5.4 Help Prevent Injury When Dumping Loads
5.5 Avoid Injury or Death from Rollover or Falling Off
5.6 Read Operator’s Manual, Service Battery
5.7 Avoid Injury From Battery Gases and Acid
5.8 Protective Structure Safety and Certification Label
5.9 Avoid Injury from Fire, Falling Off, or Improper Loading (XUV590)
5.10 Avoid Injury from Fire, Falling Off, or Improper Loading (XUV590 S4)
5.11 Avoid Injury
5.12 Avoid Injury or Death from Falling Off
5.13 Avoid Injury or Death from Rollover or Falling Off
5.14 Read Operators Manual, Jacking Point
5.15 Avoid Injury From Equipment Fires
5.16 Avoid Injury or Death from Rollover or Falling Off
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children/Small Adults and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Use Seat Belts, Nets, and Doors Properly
6.10 Keep Protective Structure Installed Properly
6.11 Keep Riders Off Vehicle
6.12 Before Driving
6.13 Transport Loads Safely
6.14 Using Front Attachments
6.15 Towing Loads Safely With Utility Vehicle
6.16 Driving On Rough Terrain
6.17 Climbing or Descending a Hill or Slope
6.18 Driving Across Slopes
6.19 Riding Through Water
6.20 Checking Wheel Hardware
6.21 Wear Appropriate Clothing
6.22 Practice Safe Maintenance
6.23 Prevent Fires
6.24 Do Not Modify Machine
6.25 Tire Safety
6.26 Handling Fuel Safely
6.27 Handling Waste Product and Chemicals
6.28 Use Electronic Display Properly
7 Machine Cleanout
7.1 General Cleaning Guidelines
7.2 Cleanout Areas
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Using Nets
9.4 Using Doors
9.5 Using Hand Holds
9.6 Using Bench Seat Fold Down Rack
9.7 Using Seat Belt
9.8 Testing Safety Systems
9.9 Testing the Safety Start System
9.10 Using Park Brake
9.11 Using Travel Controls
9.12 Using Rear Lock
9.13 Using Four Wheel Drive
9.14 Using Ignition Key Switch
9.15 Using Headlights
9.16 Using Instrument Cluster Controller
9.17 Display Indicator Table
9.18 Using Instrument Cluster Controller Buttons
9.19 Exit Lighting Operation
9.20 Using Accessory Outlet
9.21 Using Turn Signal Switch (If Equipped)
9.22 Using Hazard Lights (If Equipped)
9.23 Using Storage Trays
9.24 Starting the Engine
9.25 Stopping Engine
9.26 Emergency Stopping
9.27 Using the Cargo Box
9.28 Determining Vehicle Load Capacity
9.29 Loading the Cargo Box
9.30 Emptying Cargo Box
9.31 Towing Loads
9.32 Using Correct Tires and Inflation
9.33 Tire Chains
9.34 Transporting Machine
10 Optional Attachments & Kits
10.1 Attachments and Kits
10.2 Using Quick Clamps
10.3 Light Kits
10.4 Backup Alarm
10.5 Horn
10.6 Canvas Cab
10.7 Protective Structure Rear Screen
10.8 Front Receiver Hitch
10.9 Tire Rack
10.10 Using a Trailer
11 Service Intervals
11.1 Servicing Your Machine
11.2 Break In
11.3 Every 50 Hours or Annually
11.4 Every 100 Hours or Annually (whichever comes first)
11.5 Every 200 Hours or Annually (whichever comes first)
11.6 Every 400 Hours or 24 Months (whichever comes first)
11.7 Every 800 Hours or 24 Months (whichever comes first)
11.8 Every 1000 Hours or 24 Months (whichever comes first)
12 Service Lubrication
12.1 Grease
12.2 Lubricating Drive Line
12.3 Lubricating Suspension
13 Service Engine
13.1 Emissions Service Information
13.2 Avoid Fumes
13.3 Gasoline Engine Oil
13.4 Checking Engine Oil Level
13.5 Changing Engine Oil and Filter
13.6 Servicing Air Intake
13.7 Checking Spark Plug
13.8 Replacing Fuel Filter
13.9 Cleaning Engine Compartment
13.10 Cleaning Radiator Cooling Fins
13.11 Checking Coolant Level
13.12 Service Cooling System Safely
13.13 Servicing Cooling System
13.14 Recommended Engine Coolant
13.15 Checking Radiator Hoses and Clamps
13.16 Inspecting Timing Belt
13.17 Inspecting Alternator Belt
13.18 Checking Spark Arrestor
14 Service Transmission
14.1 Transmission Oil
14.2 4WD Front Differential Oil
14.3 Checking 4WD Front Differential Oil Level
14.4 Changing 4WD Front Differential Oil
14.5 Checking Transmission Oil Level
14.6 Changing Transmission Oil
14.7 Inspecting Driveline CV Boots
14.8 Inspecting Steering Tie Rod Boots
14.9 Servicing Clutches and Drive Belt
14.10 Checking 4WD and 4WD+Differential Lock Engagement
15 Service Steering & Brakes
15.1 Brake Fluid
15.2 Checking Brake Fluid Level
15.3 Checking Brake Pads
15.4 Adjusting Park Brake
16 Service Electrical
16.1 Electrical
16.2 Service the Battery Safely
16.3 Checking the Battery (Sealed Batteries)
16.4 Removing and Installing Battery
16.5 Cleaning Battery and Terminals
16.6 Using Booster Battery
16.7 Replacing Headlight Bulb
16.8 Replacing Dual-Beam Headlight
16.9 Checking and Replacing Fuses
16.10 Replacing Tail Light Bulb
17 Service Miscellaneous
17.1 Using Proper Fuel and Stabilizer
17.2 Filling Fuel Tank
17.3 Removing and Installing Wheel Assembly
17.4 Removing and Installing Seats
17.5 Removing and Installing Side Panels
17.6 Removing and Installing Seat Closeout Panel
17.7 Lifting Machine
17.8 Opening and Closing Hood
17.9 Inspecting Seat Belt
17.10 Inspecting Nets or Doors
17.11 Servicing Nets (XUV590 S4)
17.12 Cleaning and Repairing Cargo Box
17.13 Removing and Installing Cargo Box
17.14 Adjusting Cargo Box Latch Brackets
17.15 Checking and Adjusting Toe-In
17.16 Adjusting Suspension (Standard Shocks)
17.17 Adjusting Suspension (Fox Monotube Shocks)
17.18 Cleaning Vehicle Surfaces
17.19 Cleaning and Repairing Metal Surfaces
17.20 Cleaning Plastic Hood and Body Panel Surfaces
17.21 Windshield Maintenance
18 Troubleshooting
18.1 Using Troubleshooting Chart
18.2 Engine
18.3 Electrical
18.4 Brakes
18.5 Cargo Box
19 Storage
19.1 Storing Safety
19.2 Preparing Machine for Storage
19.3 Preparing Fuel and Engine for Storage
19.4 Removing Machine From Storage
20 Specifications
20.1 Engine
20.2 Drivetrain and Travel Speeds
20.3 Electrical System
20.4 Fuel System
20.5 Steering and Brakes
20.6 Tires
20.7 Capacities
20.8 Dimensions (XUV590)
20.9 Dimensions (XUV590 S4)
20.10 Weights (XUV590)
20.11 Weights (XUV590 S4)
20.12 Recommended Lubricants
21 Warranty
21.1 Product Warranty
21.2 EMISSION-RELATED WARRANTY STATEMENT OFF-ROAD UTILITY VEHICLE OVER 25 MPH
21.3 Tire Warranty
21.4 Limited Battery Warranty For Factory Installed Batteries
22 John Deere Quality Statement
22.1 John Deere Quality
23 Service Record
23.1 Record Service Dates