John Deere W540 to C670 Combine Technical Manual TM401619

John Deere W540 to C670 Combine Technical Manual TM401619

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 4228 Pages

Engine Type: Combine

Model: W540, W550, W650, W660, T550, T560, T660, T670, C670

Part Number: TM401619

Issue Date:

CONTENTS:

Foreword

General

Safety

Combine and Component Identification

Standard Torque Values

Diagnostic and Testing Procedures

Diagnostic Trouble Codes

A00 – Engine Control Unit Diagnostic Trouble Codes

C00 – Armrest Control Unit Diagnostic Trouble Codes

C03 – Cornerpost Control Unit Diagnostic Trouble Codes

Control Unit SSU Diagnostic Trouble Codes

Control Unit SSU Last Exit Codes

E00 – Tailings Master Sensor Diagnostic Trouble Codes

E01 – Header Control Unit Diagnostic Trouble Codes

E02 – Right Control Unit Diagnostic Trouble Codes

E03 – Left Control Unit Diagnostic Trouble Codes

E04 – Left Control Unit 2 Diagnostic Trouble Codes

E13 Control Unit Diagnostic Trouble Codes

E14 Control Unit Diagnostic Trouble Codes

E15 Control Unit Diagnostic Trouble Codes

GreenStar Display Warning Messages and Diag Trouble Codes

GreenStar KeyCard and PC Data Storage Card Warning Messages

GreenStar Mobile Processor Warning Messages

Harvest Doc Warning Messages

Moisture Sensor Diagnostic Trouble Codes

StarFire iTC Diagnostic Trouble Codes

StarFire Receiver Warning Messages

Terrain Compensation Module Diagnostic Trouble Codes

UIM External Display Diagnostic Trouble Codes

VTi – GreenStar Display 2100/2600 Diagnostic Trouble Codes

ECU – Engine Control Unit Diagnostic Trouble Codes

Observable Symptoms

Engine System

Air Intake and Cooling Systems

Electrical System

Electrical System

Power Train System

Four-Wheel Drive System

Brake System

Hydraulic System

Main Gearcase System

Steering System

ClimaTrak System

Separator System

Engine

General Information

Test Procedures and Adjustments

Engine Type Identification

Engine Diagnostics – Type D

Engine Diagnostics – Type E

Component Identification and Location

Air Intake and Cooling Systems

General Information

Test Procedures and Adjustments

Air Intake System Diagnostics

Engine Cooling Package Diagnostics

Component Identification and Location

Electrical System

How to Use This Diagnostic Information

Accessing Diagnostic Trouble Codes and Addresses

Diagnostic Trouble Codes, Warning Messages and Fault Codes

Diagnostic Addresses By Control Unit

Calibration Procedures

Machine Setting Addresses

Functional Schematics

Alternator and Battery Diagnostics

Armrest Control Unit – Overall Diagnostics

Automatic Combine Adjust Type Identification

Automatic Combine Adjust Diagnostics – Type A

Automatic Combine Adjust Diagnostics – Type B

Auxiliary Power Strip Outlet Diagnostics

Backup Alarm Type Identification

Backup Alarm Diagnostics – Type A

Backup Alarm Diagnostics – Type B

CAN Bus Type Identification

CAN Bus 1 Diagnostics – Type A

CAN Bus 1 Diagnostics – Type B

CAN Bus 2 Diagnostics

Chopper Vane Adjust Diagnostics

Cleaning Fan Speed Adjust Diagnostics

ClimaTrak Diagnostics

ComfortCommand Seat Diagnostics

Control Unit E13 – Overall Diagnostics

Control Unit E14 – Overall Diagnostics

Control Unit E15 – Overall Diagnostics

Control Unit SSU – Overall Diagnostics

Cornerpost Control Unit – Overall Diagnostics

Cornerpost – Chaffer Position Diagnostics

Cornerpost – Chopper Vane Position Diagnostics

Cornerpost – Cleaning Fan Speed Diagnostics

Cornerpost – Engine Hourmeter Diagnostics

Cornerpost – Engine Speed Type Identification

Cornerpost – Engine Speed Diagnostics – Type D

Cornerpost – Engine Speed Diagnostics – Type E

Cornerpost – Engine Temperature Type Identification

Cornerpost – Engine Temperature Diagnostics – Type D

Cornerpost – Engine Temperature Diagnostics – Type E

Cornerpost – Feeder House Speed Diagnostics

Cornerpost – Fuel Gauge Diagnostics

Cornerpost – Ground Speed Diagnostics

Cornerpost – HeaderTrak Ground Pressure Diagnostics

Cornerpost- HeaderTrak Tilt Position Diagnostics

Cornerpost – Precleaner Position Diagnostics

Cornerpost – Separator Hourmeter Diagnostics

Cornerpost – Sieve Position Diagnostics

Cornerpost – Threshing Clearance Diagnostics

Cornerpost – Threshing Speed Diagnostics

Delayed Power Diagnostics

Dial-A-Speed Diagnostics

Engine Compartment Relay Panel Diagnostics

Engine Control Unit – Overall Diagnostics

Engine and Fuel Control Type Identification

Engine and Fuel Control Diagnostics – Type D

Engine and Fuel Control Diagnostics – Type E

Feeder House/Reel Reverser Type Identification

Feeder House/Reel Reverser Diagnostics – Type A

Feeder House/Reel Reverser Diagnostics – Type B

Four-Wheel Drive Diagnostics

Fuel Transfer Pump Type Identification

Fuel Transfer Pump Diagnostics – Type B

Fuel Transfer Pump Diagnostics – Type C

Glow Plug Diagnostics

Grain Tank Cover Fold Type Identification

Grain Tank Cover Fold Diagnostics – Type B

GreenStar Data Card Type Identification

GreenStar Data Card Diagnostics – Type A

GreenStar Data Card Diagnostics – Type B

GreenStar Display Type Identification

GreenStar Display Diagnostics – Type A

GreenStar Display Diagnostics – Type B

GreenStar Documentation Type Identification

GreenStar Documentation Diagnostics – Type A

GreenStar Documentation Diagnostics – Type B

GreenStar Documentation Diagnostics – Type C

GreenStar External Display Control Diagnostics

GreenStar Mass Flow Sensor Diagnostics

GreenStar Mobile Processor Diagnostics

GreenStar Moisture Sensor – Type Identification

GreenStar Moisture Sensor Diagnostics – Type A

GreenStar Moisture Sensor Diagnostics – Type B

GreenStar Printer Diagnostics

GreenStar RTK (Real Time Kinematic) Type Identification

GreenStar RTK Diagnostics – Type B

GreenStar RTK Diagnostics – Type C

GreenStar RTK Diagnostics – Type D

GreenStar – StarFire – Type Identification

GreenStar StarFire Diagnostics – Type B

GreenStar StarFire Diagnostics – Type C

GreenStar StarFire Diagnostics – Type D

GreenStar StarFire Diagnostics – Type E

GreenStar Steering – Auto – Type Identification

GreenStar Steering – Auto – Diagnostics – Type A

GreenStar Steering – Auto – Diagnostics – Type B

GreenStar Steering – Auto Diagnostics – Type C

GreenStar Steering – Auto – Diagnostics – Type D

GreenStar Steering – Auto – Diagnostics – Type E

GreenStar Steering – Auto – Diagnostics – Type F

GreenStar Steering – Manual Diagnostics

Header Control Unit – Overall Diagnostics

Header Engage Diagnostics

Header Raise/Lower Diagnostics

HeaderTrak – System Type Identification

HeaderTrak – Return to Cut Diagnostics

HeaderTrak – Stubble Height Diagnostics

HeaderTrak – Ground Pressure Diagnostics

HeaderTrak – Automatic Tilt Diagnostics

HeaderTrak – Manual Tilt Type Identification

HeaderTrak – Manual Tilt Diagnostics – Type B

Hillmaster II Diagnostics

Horn Diagnostics

Hydrostatic Drive Control Diagnostics – Auto Feed Rate

Hydrostatic Drive Control Diagnostics – Manual

Intake Air Heater Diagnostics

Left Control Unit – Overall Diagnostics

Left Control Unit – Control Relay Board Link Diagnostics

Lighting System – Overall Diagnostics

Lighting System – Automatic Beacon Diagnostics

Lighting System – Beacon Diagnostics

Lighting System – Brake Light Diagnostics

Lighting System – Dome Light Diagnostics

Lighting System – Driving Light Type Identification

Lighting System – Driving Light Diagnostics – Type A

Lighting System – Driving Light Diagnostics – Type B

Lighting System – Driving Light Diagnostics – Type C

Lighting System – Exit Lighting Diagnostics

Lighting System – Field Light Type Identification

Lighting System – Field Light Diagnostics – Type A

Lighting System – Field Light Diagnostics – Type B

Lighting System – Hazard/Turn Light Type Identification

Lighting System – Hazard/Turn Light Diagnostics – Type A

Lighting System – Hazard/Turn Light Diagnostics – Type B

Lighting System – Marker Light Diagnostics

Lighting System – Panel Light Diagnostics

Lighting System – Rear Discharge Light Diagnostics

Lighting System – Engine Area Service Light Diagnostics

Lighting System – Gullwing Door Service Light Diagnostics

Lighting System – Shoe Service Light Diagnostics

Lighting System – Side Finder Light Diagnostics

Lighting System – Stubble Light Diagnostics

Lighting System – Unloading Auger Light Diagnostics

Mirrors – Heating Diagnostics

Mirrors – Adjustment Diagnostics

Multi-Function Lever Diagnostics

Quick-Stop System Diagnostics

Radio System Diagnostics

Reel Fore/Aft Type Identification

Reel Fore/Aft Diagnostics – Type B

Reel Fore/Aft Resume Diagnostics

Reel Raise/Lower Type Identification

Reel Raise/Lower Diagnostics – Type B

Reel Raise/Lower Resume Diagnostics

Reel Speed Adjust Diagnostics

Remote Shoe Adjust – Chaffer Diagnostics

Remote Shoe Adjust – Precleaner Diagnostics

Remote Shoe Adjust – Sieve Diagnostics

Right Control Unit – Overall Diagnostics

Road/Field System Diagnostics

Road Speed Limit Diagnostics

Separator Engage Type Identification

Separator Engage Diagnostics – Type A

Separator Engage Diagnostics – Type B

Separator Engage Diagnostics – Type C

Starting Motor System Diagnostics

Tailings Monitor System Diagnostics

Threshing Clearance Adjust Diagnostics

Threshing Speed Adjustment Type Identification

Threshing Speed Adjustment Diagnostics – Type B

Transmission Lock Diagnostics

Unloading Auger Engage Diagnostics

Unloading Auger Swing Type Identification

Unloading Auger Swing Diagnostics – Type B

VisionTrak Diagnostics

Warning Display Panel – Overall Diagnostics

Beater Speed Warning Diagnostics

Clean Grain Elevator Speed Warning Diagnostics

Conveyor Auger Speed Warning Diagnostics

Discharge Beater Speed Warning Diagnostics

Engine Air Filter Plugged Warning Type Identification

Engine Air Filter Plugged Warning Diagnostics – Type C

Engine Air Filter Plugged Warning Diagnostics – Type D

Engine Oil Pressure Warning Type Identification

Engine Oil Pressure Warning Diagnostics – Type C

Engine Oil Pressure Warning Diagnostics – Type D

Engine Speed Warning Type Identification

Engine Speed Warning Diagnostics – Type C

Engine Speed Warning Diagnostics – Type D

Engine Temperature Warning Type Identification

Engine Temperature Warning Diagnostics – Type C

Engine Temperature Warning Diagnostics – Type D

Grain Separator Speed Warning Type Identification

Grain Separator Speed Warning Diagnostics – Type A

Grain Separator Speed Warning Diagnostics – Type B

Grain Tank Cover Warning Diagnostics

Grain Tank 3/4 Full Warning Diagnostics

Grain Tank Full Warning Type Identification

Grain Tank Full Warning Diagnostics – Type A

Grain Tank Full Warning Diagnostics – Type B

Hydraulic Oil Temperature Warning Diagnostics

Hydrostatic Charge Pressure Warning Diagnostics

Low Fuel Warning Diagnostics

Main Gearcase Filter Restricted Warning Diagnostics

Main Gearcase Pressure Warning Diagnostics

Main Gearcase Temperature Warning Diagnostics

Parking Brake Warning Diagnostics

Separator Plugged Warning Diagnostics

Straw Chopper Speed Warning Diagnostics

Tailings Elevator Speed Warning Diagnostics

Tangential Tine Separator Speed Warning Diagnostics

Threshing Speed Warning Diagnostics

Unloading Auger Engaged Warning Diagnostics

Voltage Warning Diagnostics

Wiper System Diagnostics

Circuit Code Listing

Connector Locations

Connector Repair Procedures

Power Train

General Information

Test Procedures and Adjustments

Final Drive Diagnostics

Transmission Diagnostics

Hydrostatic Drive Type Identification

Hydrostatic Drive Diagnostics – Type A

Hydrostatic Drive Diagnostics – Type B

Component Identification and Location

Four-Wheel Drive

General Information

Test Procedures and Adjustments

Two-Speed Four-Wheel Drive Diagnostics

Component Identification and Location

Brake Systems

General Information

Test Procedures and Adjustments

Service Brake Diagnostics

Park Brake Diagnostics

Component Identification and Location

Hydraulic System

General Information

Test Procedures and Adjustments

Basic Hydraulic System Type Identification

Basic Hydraulic System Diagnostics – Type C

Basic Hydraulic System Diagnostics – Type D

Chaff Spreader Drive Diagnostics

Feeder House Reverser Shift Diagnostics

Header Raise/Lower Diagnostics

HeaderTrak – Tilt Type Identification

HeaderTrak – Tilt Diagnostics – Type C

HeaderTrak Tilt Diagnostics – Type D

Hillmaster II Type Identification

Hillmaster II Diagnostics – Type B

Hydraulic System Overheating Type Identification

Hydraulic System Overheating Diagnostics – Type C

Hydraulic System Overheating Diagnostics – Type D

Multi-coupler Diagnostics

Reel Drive Diagnostics

Reel Fore/Aft Type Identification

Reel Fore/Aft Diagnostics – Type B

Reel Raise/Lower Type Identification

Reel Raise/Lower Diagnostics – Type B

Threshing Speed Adjust Type Identification

Threshing Speed Adjust Diagnostics – Type B

Unloading Auger Swing Type Identification

Unloading Auger Swing Diagnostics – Type B

Component Identification and Location

Main Gearcase System

General Information

Test Procedures and Adjustments

Main Gearcase Overall Diagnostics

Main Gearcase Filter Restricted Diagnostics

Main Gearcase Pressure Low Diagnostics Type Identification

Main Gearcase Pressure Low Diagnostics – Type A

Main Gearcase Pressure Low Diagnostics – Type B

Main Gearcase Temp High Type Identification

Main Gearcase Temperature High Diagnostics – Type A

Main Gearcase Temperature High Diagnostics – Type B

Separator Engage Diagnostics

Unloading Auger Engage Diagnostics

Component Identification and Location

Steering System

General Information

Test Procedures and Adjustments

Steering Type Identification

Steering Diagnostics – Type A

Steering Diagnostics – Type B

Component Identification and Location

ClimaTrak System

General Information

Test Procedures and Adjustments

ClimaTrak Diagnostics

Component Identification and Location

Separator

General Information

Separator Vibration Type Identification

Separator Vibration Diagnostics – Type A

Separator Vibration Diagnostics – Type B

Separator Vibration Diagnostics – Type C

Component Identification and Location

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