John Deere W170 Self-Propelled Windrower Operator Manual OMFH342482

Table of Content:

1 Introduction
1.1 Foreword
2 Safety
2.1 Before Operating
2.2 Follow Safety Instructions
2.3 Recognize Safety Information
2.4 Understand Signal Words
2.5 Replace Safety Signs
2.6 Work in Clean Area
2.7 Service Machines Safely
2.8 Handle Fluids Safely—Avoid Fires
2.9 Prevent Battery Explosions
2.10 Use Seat Belt Properly
2.11 Park Machine Safely
2.12 Prevent Machine Runaway
2.13 Avoid Backover Accidents
2.14 Use Proper Lifting Equipment
2.15 Freeing a Mired Machine
2.16 Keep Riders Off Machine
2.17 Ballast for Safe Ground Contact
2.18 Transport Windrower with Platform or Weight Box Attached
2.19 Stay Clear of Platform
2.20 Stay Clear of Rotating Driveline
2.21 Handle Fuel Safely—Avoid Fires
2.22 Avoid Static Electricity Risk When Refueling
2.23 In Case of Fire
2.24 Prepare for Emergencies
2.25 Handle Starting Fluid Safely
2.26 Do Not Open High-Pressure Fuel System
2.27 Wear Protective Clothing
2.28 Use Safety Lights and Devices
2.29 Practice Safe Maintenance
2.30 Work In Ventilated Area
2.31 Illuminate Work Area Safely
2.32 Protect Against High Pressure Spray
2.33 Service Tires Safely
2.34 Avoid Harmful Asbestos Dust
2.35 Remove Accumulated Crop Debris
2.36 Support Machine Properly
2.37 Remove Paint Before Welding or Heating
2.38 Welding Near Electronic Control Units
2.39 Avoid Heating Near Pressurized Fluid Lines
2.40 Avoid High-Pressure Fluids
2.41 Avoid Hot Exhaust
2.42 Clean Exhaust Filter Safely
2.43 Exhaust Filter Cleaning
2.44 Service Accumulator Systems Safely
2.45 Use Proper Tools
2.46 Handling Batteries Safely
2.47 Service Cooling System Safely
2.48 Handle Electronic Components and Brackets Safely
2.49 Store Attachments Safely
2.50 Decommissioning — Proper Recycling and Disposal of Fluids and Components
3 Replace Safety Signs
3.1 Replace Safety Signs
4 Safety Sign Location
4.1 Cab Door (Left-Hand Side)
4.2 Cab Door (Right-Hand Side)
4.3 Cab (Right-Hand Side)
4.4 Lift Arm Stops, Both Sides
4.5 Frame Rail (Left-Hand Side)
4.6 Frame Rail Under Service Platform (Left-Hand Side)
4.7 Frame Rail (Right-Hand Side)
4.8 Frame Rail (Front)
4.9 Engine Compartment (Top of Engine)
4.10 Engine Compartment, Hydraulic Oil Reservoir
4.11 Interior Cab Post (Upper Left-Hand Side)
4.12 Interior Cab Post (Lower Left-Hand Side)
4.13 Ladder
5 Component Identification
5.1 Components
6 Operating Symbols, Terms and Definitions
6.1 Engine Operating Symbols
6.2 Windrower Operating Symbols
6.3 Platform Operating Symbols
6.4 Operation Definitions and Terms
7 Operator Controls and Instruments
7.1 Operator’s Station Entrance
7.2 Operator’s Station
7.3 Ignition Switch
7.4 Horn
7.5 Ground Drive and Engine Speed Controls
7.6 Eco Engine Control
7.7 Platform Drive Switch
7.8 Multi-Function Lever Controls
7.9 Console Platform Buttons
7.10 Draper Platform Deck Shift
7.11 Platform Float Pressure Adjust Buttons
7.12 Draper Speed Adjustment Buttons
7.13 Auxiliary Lift Buttons
7.14 Display
7.15 Cab Temperature Controls
7.16 Operator Amenities
7.17 Windshield Wiper Controls
7.18 Turn Signals
7.19 Operator’s Seat
7.20 Training Seat
7.21 Seat Belts
7.22 Check Operator Presence System
8 Display Screens and Programming
8.1 Navigating Display
8.2 Main Menu
8.3 Run Screens
8.4 Engine and Windrower Warning Screens
8.5 Display Screen Settings
8.6 Clear Fault Codes
8.7 Calibrate Windrower and Platform
8.8 Activate Control Locks
8.9 Machine Information
9 Lights
9.1 Lights and Switches
9.2 Cab-Forward Lights-Field
9.3 Cab-Forward Lights-Road
9.4 Engine-Forward Lights-Road
9.5 Beacon Lights
9.6 Turn Signal/Hazard Lights
10 Break-In
10.1 Machine Break-In
10.2 After 1 Hour of Operation
10.3 After 5 Hours of Operation
10.4 After 10 Hours of Operation
10.5 After 50 Hours of Operation
10.6 Initial Engine Oil and Filter Change
11 Operating Engine
11.1 Engine Starting Procedure
11.2 Engine Temperature
11.3 Engine Oil Pressure
11.4 Exhaust System Cleaning
11.5 Programming the Eco Engine Control
11.6 Stopping Engine
12 Attach and Detach (Auger Platforms)
12.1 Attach Platform to Windrower
12.2 Detach Platform from Windrower
13 Attach and Detach (Draper Platforms)
13.1 Attach Platform
13.2 Detach Platform
14 Attach and Detach (Rotary Platforms)
14.1 Attach Platform
14.2 Detach Platform
15 Operating Windrower
15.1 Cab Enter and Exit
15.2 Set Platform Height
15.3 Adjust Ground Speed Limit
15.4 Cab-Forward Operation
15.5 Reverse in Cab-Forward Operation
15.6 Engine-Forward Operation
15.7 Reverse in Engine-Forward Operation
15.8 Spin Turn
15.9 Parking Windrower
15.10 Adjust Caster Tread Width
15.11 Driving on Roadway (Engine-Forward)
15.12 Driving on Roadway (Cab-Forward)
15.13 Tow Platform with Windrower
15.14 Reversing Platform
15.15 Towing Windrower
15.16 Disengage Final Drives
15.17 Swath Compressor
15.18 Adjust Draper Speed
15.19 Reel and Auger Speed
15.20 Knife Speed
15.21 Adjusting Header Raise and Lower Rates
15.22 Setting Float Options with Fixed Deck
16 Fuels, Coolants, and Lubricants
16.1 Storing Fuel
16.2 Diesel Fuel
16.3 Lubricity of Diesel Fuel
16.4 Handling and Storing Diesel Fuel
16.5 Supplemental Diesel Fuel Additives
16.6 Biodiesel Fuel
16.7 Testing Diesel Fuel
16.8 Minimizing the Effect of Cold Weather on Diesel Engines
16.9 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
16.10 Disposal of Diesel Exhaust Fluid (DEF)
16.11 Refilling Diesel Exhaust Fluid (DEF) Tank
16.12 Storing Diesel Exhaust Fluid (DEF)
16.13 Testing Diesel Exhaust Fluid (DEF)
16.14 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
16.15 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
16.16 Diesel Engine Oil Service Interval for Operation at High Altitude
16.17 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
16.18 Alternative and Synthetic Lubricants
16.19 Lubricant Storage
16.20 Mixing of Lubricants
16.21 Oil Filters
16.22 Fuel Filters
16.23 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
16.24 Diesel Engine Coolant (engine without wet sleeve cylinder liners)
16.25 John Deere COOL-GARD™ II Coolant Extender
16.26 Operating in Warm Temperature Climates
16.27 Water Quality for Mixing with Coolant Concentrate
16.28 Testing Coolant Freeze Point
16.29 Filling Fuel Tank
16.30 Filling Diesel Exhaust Fluid (DEF) Tank
16.31 Supplemental Coolant Additives
16.32 Additional Information About Diesel Engine Coolants and John Deere Cool-Gard™ II Coolant Extender
16.33 Testing Diesel Engine Coolant
16.34 Drain Intervals for Diesel Engine Coolant
16.35 Oilscan™ and CoolScan™
16.36 Grease
16.37 Grease for Automated Lubrication Systems
16.38 Spindle Grease
16.39 Lubricants
16.40 Fluids
16.41 Capacities
16.42 Lubricant Storage
16.43 Alternative and Synthetic Lubricants
17 Lubrication and Maintenance
17.1 Required Emission-Related Information
17.2 Perform Lubrication and Maintenance
17.3 Observe Lubrication Symbols
17.4 Service Interval Display
17.5 Use Proper Tools
17.6 Service Quick Reference Chart
17.7 Work In Ventilated Area
17.8 Use Proper Lifting Equipment
17.9 Annual Service
17.10 HVAC Blower
17.11 Air Conditioning Evaporator Service
17.12 Coolant Concentration
17.13 Battery Charge
17.14 Battery Fluid Level
17.15 Steering Linkage
17.16 Fuel Tank Vent Filter
17.17 DEF Supply Module Filter
17.18 Check DEF Supply Module Filter
17.19 Remove DEF Filter
17.20 Clean and Inspect DEF Supply Module Filter
17.21 Install DEF Supply Module Filter
17.22 Every 10 Hour Service
17.23 Check Tire Inflation
17.24 Check Engine Oil Level
17.25 Check Engine Coolant
17.26 Check Serpentine Belt
17.27 Cooler Service and Cleaning
17.28 Check Hydraulic Oil Level
17.29 Drain Water from the Primary Fuel Filter
17.30 Every 50 Hour Service
17.31 Remove Fresh Air Intake Filter
17.32 Inspect and Clean Fresh Air Intake Filter
17.33 Install Fresh Air Intake Filter
17.34 Grease the Windrower
17.35 Check Gear Case Oil Level
17.36 Every 100 Hour Service
17.37 Service Cab Return Air Filter
17.38 Clean Left-Hand Cooler Module
17.39 Clean Right-Hand Cooling Module
17.40 Every 250 Hour Service
17.41 Replace Air Filter Elements
17.42 Clean Filter Element
17.43 Engine Oil and Filter Change
17.44 Final Drive Oil Check
17.45 Drive Wheel Nut Torque
17.46 Every 500 Hour or Each Season Service
17.47 Bleeding Fuel System
17.48 Change Fuel Filters
17.49 Change Gear Case Oil
17.50 Replace Hydraulic Oil Filters
17.51 Safety Systems
17.52 Every 1000 Hours
17.53 Drain and Replace Final Drive Oil
17.54 Every 1500 Hours
17.55 Hydraulic Oil Change
17.56 Replace Diesel Exhaust Fluid Vent Filter
17.57 Every 2000 Hours or Bi-Annually
17.58 General Inspection
17.59 Flush Cooling System
17.60 5000 Hours or Bi-Annually
17.61 Light Adjustment and Maintenance
17.62 Replace Light Bulbs
17.63 Replace LED Light Bulbs (Deluxe Cab Only)
18 Engine
18.1 Engine Compartment Door
18.2 Cleaning Engine Compartment
18.3 Maintenance Platform
18.4 Fueling
18.5 Clean Diesel Exhaust Fluid Tank
18.6 Draining Fuel Tank
18.7 Exhaust Regeneration System Overview
18.8 Replace Diesel Particulate Filter—As Required
18.9 Exhaust Filter/Diesel Particulate Filter Ash Handling and Disposal
18.10 Exhaust Filter Disposal
18.11 Selective Catalytic Reduction System Overview
18.12 Exhaust Regeneration
18.13 Do Not Modify Fuel System
18.14 Filling Radiator Through Surge Tank
18.15 Winterizing Cooling System
18.16 Remove and Install Engine Serpentine Belt
19 Electrical System
19.1 Control Unit Locations
19.2 Batteries
19.3 Fuses, Circuit Breakers, and Relays
19.4 Fuse, Circuit Breaker, and Relay Decal Locations
19.5 Main Fuse Panel Decal
19.6 Relay Module Fuse Panel Decal
19.7 AMI and ATO Group Fuse Decals
19.8 Roof Headliner Fuse Panel Decal
19.9 System Main Fuse
19.10 Electrical Connector Handling
19.11 Basic Electrical Component Handling/Precautions for Vehicles Equipped with Computer Controlled Systems
19.12 Alternator and Voltage Regulator
19.13 Replacing Bulbs
19.14 Dome Light
19.15 Preventing Battery Explosions
19.16 Preventing Acid Burns
19.17 Prevent Damage to Electrical Systems
19.18 Checking Specific Gravity
19.19 Connecting Battery Cables
19.20 Charging Battery
19.21 Connecting Booster Battery
19.22 Battery Replacement
20 Hydraulic System
20.1 Hydraulic System (General Information)
20.2 Hydraulic System Cleanliness
20.3 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
20.4 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
20.5 O-Ring Face Seal (ORFS) Hydraulic Fittings
21 Wheels, Tires, and Rear Axle
21.1 Service Tires Safely
21.2 Tire Inflation Pressures
21.3 Checking Wheels
21.4 Adjust Caster Tread Width
21.5 Weight Box
21.6 Drive Wheel Removal and Installation
21.7 Changing Forked Caster Wheel
21.8 Caster Wheel Dampeners
22 Options and Attachments
22.1 Options and Attachments
23 Troubleshooting
23.1 Engine Error Codes
23.2 Windrower Fault Codes
23.3 Display (Fault Code 23)
23.4 HVAC Box (Fault Code 25)
23.5 Master Controller and Connected Extension Modules (Fault Code 104)
23.6 Roof Relay Module (Fault Code 176)
23.7 Chassis Relay Module (Fault Code 178)
23.8 Console and Multi-Function Lever (Fault Code 190)
23.9 Engine
23.10 Air Conditioning
23.11 Heater
23.12 Drive System
23.13 Lift and Float System
23.14 Electrical
23.15 Steering and Ground Speed Controls
23.16 Throttle
23.17 Tires
23.18 Internal Park Brakes
23.19 Seat
23.20 Radio
24 Storage
24.1 Storing Windrower (End of Season)
24.2 Removing Windrower from Storage (Beginning of Season)
25 Specifications
25.1 Windrower Specifications
25.2 Dimensions
25.3 Tire Specifications
25.4 Unified Inch Bolt and Screw Torque Values
25.5 Metric Bolt and Screw Torque Values
25.6 Limited Battery Warranty
26 Identification Numbers
26.1 Record Product Identification Numbers
26.2 Record Windrower Product Identification Number
26.3 Record Engine Serial Number
26.4 Platform Identification Number
26.5 Record Swath Compressor Serial Number (If Equipped)
26.6 Keep Proof of Ownership
26.7 Keep Machines Secure
27 John Deere Service Literature Available
27.1 Technical Information
28 John Deere Service Keeps You on the Job
28.1 John Deere Is At Your Service
29 Index