John Deere M4030 and M4040 Self-Propelled Sprayer Operator Manual OMKK57257

Table of Content:

1 Introduction
1.1 Foreword
1.2 Emissions Performance and Tampering
1.3 Company Info
2 General View
2.1 General View—M4030 Self-Propelled Sprayer
2.2 General View—M4040 Self-Propelled Sprayer
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Avoid Backover Accidents
3.6 Wear Protective Clothing
3.7 Protect Against Noise
3.8 Practice Safe Maintenance
3.9 Handle Electronic Components and Brackets Safely
3.10 Park Machine Safely
3.11 Remove Paint Before Welding or Heating
3.12 Avoid Heating Near Pressurized Fluid Lines
3.13 Avoid High-Pressure Fluids
3.14 Protect Against High Pressure Spray
3.15 Avoid Static Electricity Risk When Refueling
3.16 Use Proper Lifting Equipment
3.17 Service Tires Safely
3.18 Follow Tire Recommendations
3.19 Decommissioning — Proper Recycling and Disposal of Fluids and Components
3.20 Service Spray Equipment Safely
3.21 Use Proper Tools
3.22 Work In Ventilated Area
3.23 Prevent Battery Explosions
3.24 Handling Batteries Safely
3.25 Install All Guards
3.26 Do Not Open High-Pressure Fuel System
3.27 Service Cooling System Safely
3.28 Service Accumulator Systems Safely
3.29 Avoid Hot Exhaust
3.30 Using Compressed Air For Cleaning
3.31 Work in Clean Area
3.32 Working Area
3.33 Operate Safely
3.34 Use Safety Lights and Devices
3.35 Keep Riders Off Machine
3.36 Machine fitted with Instructional Seat
3.37 Use Steps and Handholds Correctly
3.38 Use Seat Belt Properly
3.39 Use Caution On Hillsides
3.40 Transport and Operate Safely
3.41 Prevent Machine Runaway
3.42 Handle Fuel Safely—Avoid Fires
3.43 In Case of Fire
3.44 Avoid Contact with Agricultural Chemicals
3.45 Handle Agricultural Chemicals Safely
3.46 Service Accumulator Systems Safely
3.47 Non-Permissible Use
3.48 Emergency Exit
3.49 Regulations for Machines in Use
4 Safety Signs
4.1 Pictorial Safety Signs
4.2 Replace Safety Signs
4.3 Recognize Safety Information
4.4 Understand Signal Words
4.5 Operator’s Manual Decal
4.6 Seat Belt Decal
4.7 Roll-Over Protective Structure Decal
4.8 General-Purpose Fire Extinguisher Decal
4.9 Electrical Line Contact Decal
4.10 Road Transport Decal
4.11 Axle Load Decal
4.12 Chemical Exposure Decal
4.13 Do Not Ride Decal
4.14 Shields Decal
4.15 Auto Air Level Decal
4.16 Exhaust Heat Decal
4.17 Clean Water Rinse Tank Decal
4.18 Agricultural Chemicals Decal
4.19 Bypass Start Decal
4.20 Jacking Instruction Decal
4.21 Air Dryer Decal
4.22 Driveshaft Decal
4.23 Accumulator Decal
4.24 Boom Decal
4.25 Tank Decal
4.26 Agricultural Chemicals Decal
4.27 Safely Machine Transport
4.28 Support Stand Instructional Decal
5 Information Signs
5.1 Wheel Decals
5.2 Remote Solution Pump Switch Decal
5.3 Orifice Valve Instruction Decal
5.4 Suspension Lubrication Decal
5.5 Component Wash Decal
5.6 Battery Disconnect Switch Handle Decal
6 Safety Features
6.1 Safety Features
6.2 Front and Rear Hazard Warning Lights
6.3 Emergency Exit
6.4 Neutral Start System and Automatic Park Brake
6.5 Front and Rear Beacon Lights (If Equipped)
6.6 Windshield Wiper
6.7 Outside and Rearview Mirrors
6.8 General-purpose Fire Extinguisher (If Equipped)
6.9 Warning Signs (If Equipped)
6.10 Slip Resistant Surfaces
6.11 Adhesive Reflectors
6.12 Slow-moving Vehicle (SMV) Emblem
6.13 Clean Water Tank
6.14 Ground Level Filling
6.15 Fan Guards
6.16 Operator’s Cab and Platform
6.17 Battery Disconnect Switch Handle
6.18 Safety Features—Road Warning Signs (If Equipped)
7 Controls and Instruments
7.1 Operator’s Station
7.2 Front Console
7.3 Corner Post Display
7.4 Generation 4 CommandCenter™ Display and Navigation Bar
7.5 Multi-Function Lever
7.6 Right-Hand Side Console
7.7 CommandARM™
8 Operator’s Station
8.1 Roll-Over Protective Structure
8.2 Emergency Exit
8.3 Operator’s Manual Storage
8.4 Key Switch
8.5 Adjust Steering Wheel
8.6 Ladder Operation
8.7 Quick-Stop Switch
8.8 Seat Belt Use
8.9 Operator’s Seat
8.10 Adjust the Seat Suspension and Forward/Rearward Position
8.11 Adjust Left-Hand Side Armrest and Seat Back
8.12 Instructional Seat (If Equipped)
8.13 Cab Door
8.14 Cab Window
8.15 Pull-Down Sunshade
8.16 Adjust Rearview and Outside Mirrors
8.17 Windshield Wiper and Washer System
8.18 Clean Cab Windows and Service Wiper
8.19 Air-Conditioning System
8.20 Cab Pressure Indicator
8.21 Horn
8.22 Dome Light
8.23 Service Socket
8.24 Convenience Outlet
8.25 Emergency Brake
8.26 Auxiliary Power Strip
8.27 CommandARM™ Console Storage
8.28 Adjust CommandARM™ Position
8.29 Adjust CommandCenter™ Display Position
8.30 Operating Tips About Your Audio System
8.31 Installing Mobile Radio and Antenna
8.32 AutoTrac™ Assisted Steering System (If Equipped)
8.33 Corner Post Display—General Information
8.34 Corner Post Display—Indicators
9 Lights
9.1 Lights Identification
9.2 Turn-Signal and High/Low-Beam Lights Lever
9.3 Hazard Warning Light Switch
9.4 Beacon Light Switch (If Equipped)
9.5 Operating Lights
10 CommandCenter™
10.1 Generation 4 CommandCenter™
10.2 CommandCenter™ Software Main Page
10.3 Onscreen Help
11 CommandCenter™—Auto Prime
11.1 Access the Auto Prime Page
11.2 Auto Prime Overview
11.3 Setup Wizard Overview
11.4 Adjust System Prime Volume
11.5 Auto Prime Start
12 CommandCenter™—Spray Boom and Nozzles
12.1 Access the Spray Boom and Nozzles Page
12.2 Spray Boom and Nozzles Main Page
12.3 Activate or Deactivate Spray Boom Sections
12.4 Section Setup
12.5 Working Width
12.6 Nozzle Setup
12.7 Return to Height
12.8 BoomTrac Pro™ System (If Equipped)
12.9 BoomTrac Pro™ Main Information (If Equipped)
12.10 BoomTrac Pro™ Page (If Equipped)—Overview
12.11 BoomTrac Pro™ Page (If Equipped)—Sensor Target
12.12 BoomTrac Pro™ Page (If Equipped)—Target Height
12.13 BoomTrac Pro™ Page (If Equipped)—Raise Response
12.14 BoomTrac Pro™ Page (If Equipped)—Lower Response
12.15 BoomTrac Pro™ Page (If Equipped)—Diagnostics
12.16 Information and Settings Page (Advanced Settings)
12.17 Edit BoomTrac Pro™ Sensors (If Equipped)
12.18 Edit Placement—BoomTrac Pro™ Sensors (If Equipped)
12.19 BoomTrac Pro™ Sensors Distances (If Equipped)
12.20 Height Mode—BoomTrac Pro™ (If Equipped)
13 CommandCenter™—ExactApply™
13.1 Access the Spray Boom and Nozzles Page
13.2 Spray Boom and Nozzles Page—ExactApply™ Indicators
13.3 ExactApply™ Configuration
13.4 System Status
13.5 Target Nozzle Pressure
13.6 Auto Mode Setup
13.7 Auto Mode Setup—Auto Enabled Spray Speeds
13.8 Auto Mode Setup—Enabled Spray Tip
13.9 Manual Mode Setup
13.10 Information and Settings Page (Advanced Settings)
13.11 Installed Spray Tips
13.12 Fence Row Nozzles (If Equipped)
13.13 Boost Setup
13.14 Nozzle Body Lighting
14 CommandCenter™—Calibrations and Procedures
14.1 Access Calibrations and Procedures Page
14.2 Calibrations and Procedures Overview
14.3 Spray Boom Maintenance Mode
14.4 Nozzle Flow Check
14.5 Spray Boom Tilt Valves Calibration (If Equipped with BoomTrac Pro™)
14.6 Spray Boom Tilt Valve Manual Calibration (If Equipped with BoomTrac Pro™)
14.7 Spray Boom Level Position Calibration
14.8 Reset Spray Boom Calibrations
14.9 AutoTrac™ Calibration
14.10 Speed Sensor Calibration
14.11 Speed Sensor Manual Calibration
14.12 Reset Machine Calibrations
14.13 Flowmeter Calibration
14.14 Pressure Sensor Calibration
14.15 Solution Pump Calibration
14.16 Reset Spray Calibrations
15 CommandCenter™—Engine
15.1 Access the Engine Page
15.2 Engine Power
15.3 FieldCruise™ Configuration
16 CommandCenter™—Headland Management System (HMS™)
16.1 Access Headland Management System (HMS™)
16.2 Headland Management System (HMS™)
17 CommandCenter™—Lights
17.1 Access Lights Page
17.2 Lights Main Page Overview
17.3 Egress Timer Configuration
18 CommandCenter™—Spray System
18.1 Access the Spray System Page
18.2 Spray System Page Overview
18.3 Minimum Pressure
18.4 Target Rate/Rx
18.5 Flow Rate Mode
18.6 Spray Off Pressure
18.7 Pressure Relief
18.8 Advanced Settings
18.9 Rate Control/Display Speed
18.10 Boom Charge
18.11 Spray System Response
19 CommandCenter™—Tank System
19.1 Access Tank System Page
19.2 Tank System Overview
19.3 Tank Fill Presets
19.4 Low Tank Alarm
19.5 Agitation Auto Off
20 CommandCenter™—Tread Adjust
20.1 Access Tread Adjust Page
20.2 Tread Adjust Overview
20.3 Tread Adjust Operation
21 CommandCenter™—Controls Setup
21.1 Access Controls Setup Page
21.2 Controls Setup Overview
21.3 Multi-Function Lever Buttons Page
21.4 CommandARM™ Buttons Page
21.5 Create Single Position Assignments
21.6 Create Dual Position Assignments
22 Prestarting Checks
22.1 Checking Engine Compartment for Accumulated Trash and Debris
22.2 Check Coolant Level—Expansion Tank
22.3 Check Coolant Level—De-Aeration Tank
22.4 Check Engine Oil Level
22.5 Drain Fuel Filters
22.6 Check the Hydrostatic/Hydraulic Oil Level
22.7 Filling Fuel Tank
22.8 Check Condition of Tires
22.9 Check and Adjust Air Springs—Machines Not Equipped with Auto Air Spring Leveling System
22.10 Lubricate Suspension Assemblies
22.11 Drain Moisture from On-Board Air Tank
22.12 Clean Solution Strainers
23 Operating the Engine
23.1 Start Only From Operator’s Seat
23.2 Engine Fuel System and Power Rating
23.3 Engines with Turbocharger
23.4 Starting with Booster Battery
23.5 Engine Start
23.6 Cold Weather Start
23.7 Instrument Check After Engine Start-Up
23.8 Engine Shutoff
23.9 Engine Speeds
23.10 Restart an Engine that has Run Out of Fuel
24 Operating the Sprayer
24.1 Avoid Contact with Agricultural Chemicals
24.2 Service and Operate Chemical Sprayers Safely
24.3 Operate Warning Lights
24.4 Backup Alarm
24.5 Reduce Travel Speed
24.6 Remote Terminals Usage
24.7 Park Brakes Operational Check
24.8 Drive the Machine
24.9 Park Machine
24.10 Before Operate in the Field
24.11 Field Operation
24.12 Flow Divider Control Operation
24.13 Automatic Air Spring Leveling System (If Equipped)
24.14 Spray Boom Sections Operation
24.15 Indexed Spray Boom Sections (IBS) Operation
25 Solution System
25.1 Solution System
25.2 Solution Pump Maintenance and Operation Recommendations
25.3 Check and Replace Worn Nozzles
25.4 Nozzles Calibration
25.5 27.4 m (90 ft) Steel Spray Boom Flow Characteristics—Application Rate and Speed
25.6 30.5 m (100 ft) Steel Spray Boom Flow Characteristics—Application Rate and Speed
25.7 36.5 m (120 ft) Carbon Fiber Spray Boom Flow Characteristics—Application Rate and Speed
25.8 Spray Boom Flow Characteristics (Standard Flow)—Flow Rate and Pressure
25.9 Calibration Procedure
25.10 Conversion Factors (Calibrating for Carriers Other Than Water)
25.11 Clean SprayMaster™ 5—Position Nozzle Bodies
25.12 Solution System Valves
25.13 Clean Stuck Valves
25.14 Solution Strainers
25.15 Fill Solution Tank without Quick Fill™ Valve
25.16 Fill Rinse Tank Using Quick Fill™ Valve
25.17 Fill Solution Tank with Sprayer Pump
25.18 Prime Solution Pump with Rinse Tank to Fill when Nurse Tank Fluid Level is Even or Below the Sprayer Pump
25.19 Fill Solution Tank with Sprayer Pump while Add Chemicals Through the Eductor
25.20 Fill Solution Tank with Nurse Tank Pump
25.21 Fill Solution Tank with Nurse Tank Pump and Sprayer Pump While Add Chemicals Through the Eductor
25.22 Load Chemicals with Full Solution Tank Through the Eductor
25.23 Agitation System of Tank Solution
25.24 Prepare to Spray
25.25 Low Application Rates Set Up
25.26 Rinse Solution Tank and Spray Boom
25.27 Rinse Solution Pump, Spray Boom, and Flowmeter Only
25.28 Recommendations to Eliminate Air from Solution System
25.29 Drain Solution Tank
26 ExactApply™ System (If Equipped)
26.1 ExactApply™ Nozzle Control System Overview
26.2 ExactApply™ Strainer Requirements
26.3 Spray Tip Selection
26.4 Customize Spray Boom Sections
26.5 Spray Boom Isolation Valve Operation
26.6 ExactApply™ Mode Comparison
26.7 Nozzle Body Indicators
26.8 Standard Flow System Characteristics—Flow Rate and Pressure
26.9 Remote Control System Operation
26.10 Remote Control Pairing Procedure
27 Steel Spray Boom
27.1 Unfold Spray Boom
27.2 Unfold Spray Boom in Limited Height Area
27.3 Fold Spray Boom
27.4 Fold Spray Boom in Limited Height Area
27.5 Spray with Outer Spray Boom Sections Folded
27.6 Adjust Breakaway Section Springs
27.7 Adjust Roll Suspension Springs
27.8 Adjust Stop Bolt
27.9 Adjust Outer Fold Cylinder
27.10 Adjust Spray Boom Leveling Cylinders
27.11 End Cap (Aspirators)
28 Carbon Fiber Spray Boom
28.1 Unfold Spray Boom
28.2 Unfold Spray Boom in Limited Height Area
28.3 Fold Spray Boom
28.4 Fold Spray Boom in Limited Height Area
28.5 Spray with Outer Spray Boom Sections Folded
28.6 Adjust Roll Suspension Springs
28.7 Check and Adjust Tension of T6-T7 Rope—Carbon Fiber Spray Boom
28.8 Check and Adjust the Tensioner 3 (T3) (If Equipped with the 36.5 m (120 ft) Carbon Fiber Spray Boom)
28.9 Adjust Spray Boom Leveling Rod
28.10 Adjust Outer Fold Cylinder
28.11 Adjust the Breakaway Tension (If Equipped with the 36.5 m (120 ft) Carbon Fiber Spray Boom)
28.12 Adjust the Breakaway Alignment
28.13 End Cap (Aspirators)
29 Wheels, Tires, and Tread
29.1 Service Tires Safely
29.2 Safely Mounting Tires
29.3 Tire Parts
29.4 Tire Denomination
29.5 Tire Tread Types
29.6 Support Stand and Lift Bracket Usage
29.7 Tires Inflation Pressures
29.8 Tighten Wheel Nuts
29.9 Remove and Install Wheels
29.10 Install Optional Tires
29.11 Remove and Install Crop Dividers (If Equipped)
29.12 Remove and Install Fenders (If Equipped)
29.13 Adjusting Front Axle Toe-In
29.14 Bleeding Service Brakes
29.15 Discarded Tires
29.16 Set Tread Width
29.17 Determining When to Adjust Shim Gap on Axle Tread Adjust
29.18 Adjust Shim Gap with Wheel off Ground (Preferred)
29.19 Adjust Shim Gap with Wheel on Ground
29.20 Wheel Chocks (If Equipped)
30 Ballasting
30.1 Front Weights
31 Transporting the Sprayer
31.1 Transport and Operate Safely
31.2 Towing The Sprayer
31.3 Prepare Machine for Transport on Semi-Tractor Trailer
32 Sprayer Storage
32.1 Avoid Exposure To Chemicals
32.2 Clean Vehicle of Hazardous Chemicals, Including Pesticides
32.3 Cleaning Solution System
32.4 Prepare Machine for Cold-Weather Months
32.5 Prepare Machine for Storage
32.6 Remove Machine from Storage
33 Access to Service Points
33.1 Opening the Hood
33.2 Remove and Install Engine Side Shields
33.3 Access to Batteries
33.4 Access to Fuses and Relays
33.5 Sprayer Underside Shields Opening
34 Fuels and Coolants
34.1 Engines with Tier 3-Stage IIIA/MAR-I Emission Control
34.2 Diesel Fuel
34.3 Handling and Storing Diesel Fuel
34.4 Supplemental Diesel Fuel Additives
34.5 Biodiesel Fuel
34.6 Testing Diesel Fuel
34.7 Minimizing the Effect of Cold Weather on Diesel Engines
34.8 Complete Up Fuel Tank
34.9 Fuel Filters
34.10 Diesel Fuel Additive Products
34.11 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
34.12 Supplemental Coolant Additives
34.13 Operating in Warm Temperature Climates
34.14 Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
34.15 Water Quality for Mixing with Coolant Concentrate
34.16 Testing Coolant Freeze Point
35 Lubricants—M4030 Self-Propelled Sprayer
35.1 Lubricity of Diesel Fuel
35.2 Break-In Oil Recommendations for Sprayers
35.3 Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
35.4 Diesel Engine Oil — Tier 2 and Stage II
35.5 Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines
35.6 Diesel Engine Oil — Tier 3 and Stage IIIA
35.7 Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines
35.8 Reducing the Replacement Interval of Engine Oil
35.9 Mixing of Lubricants
35.10 Oil Filters
35.11 Hydrostatic/Hydraulic Drive Oil
35.12 M4030 Self Propelled Sprayer—Final Drive Oil
35.13 Multipurpose Extreme Pressure (EP) Grease
35.14 Multi-Purpose Extreme Pressure (EP) Grease—Engine Driveshaft
35.15 Lubricant Storage
35.16 Alternative and Synthetic Lubricants
36 Lubricants—M4040 Self-Propelled Sprayer
36.1 Lubricity of Diesel Fuel
36.2 Break-In Oil Recommendations for Sprayers
36.3 Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
36.4 Diesel Engine Oil — Tier 2 and Stage II
36.5 Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines
36.6 Diesel Engine Oil — Tier 3 and Stage IIIA
36.7 Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines
36.8 Reducing the Replacement Interval of Engine Oil
36.9 Mixing of Lubricants
36.10 Oil Filters
36.11 Hydrostatic/Hydraulic Drive Oil
36.12 M4040 Self-Propelled Sprayer—Final Drive Oil
36.13 Multipurpose Extreme Pressure (EP) Grease
36.14 Multi-Purpose Extreme Pressure (EP) Grease—Engine Driveshaft
36.15 Lubricant Storage
36.16 Alternative and Synthetic Lubricants
37 Maintenance and Service Intervals
37.1 Required Emission-Related Information
37.2 Important Considerations
37.3 Clean Vehicle of Hazardous Pesticides
37.4 Prevent Hydraulic System Contamination
37.5 Welding Near Electronic Control Units
37.6 Keep Electronic Control Unit Connectors Clean
37.7 Safeguard Alternator and Regulator
37.8 Service Intervals Set Up—CommandCenter™
37.9 Service Intervals Chart
37.10 Service—First 50 Hours
37.11 Service—First 100 Hours
37.12 Service—Daily or Every 10 Hours
37.13 Service—Yearly
37.14 Service—Every 50 Hours
37.15 Service—Every 100 Hours
37.16 Service—Every 250 Hours
37.17 Service—Every 375 Hours
37.18 Service—Every 500 Hours
37.19 Service—Every 750 Hours
37.20 Service—Every 1000 Hours
37.21 Service—Every 2 Years or 1500 Hours
37.22 Service—Every 2 Years or 2000 Hours
37.23 Service—Every 5 Years or 4500 Hours
37.24 Service—Every 6 Years or 6000 Hours
38 Break-in Period
38.1 Perform Break-In Checks
39 Service—As Required
39.1 Clean Flowmeter
39.2 Clean Fill Strainer
39.3 Clean Eductor Filter
39.4 Remove, Clean, and Install Aspirators, Nozzle Bodies, and Tips
39.5 Clean Engine Compartment
39.6 Clean Radiator and Coolers
39.7 Replace Cab Air Recirculation Filter
39.8 Replace Fresh Air Filter
39.9 Cab Fuses
39.10 Cab Relays
39.11 Battery Box Fuses and Relays
39.12 Fuses and Relays on Platform
39.13 Alternator Fuse (If Equipped)
39.14 ExactApply™ Fuses and Relays (If Equipped)
39.15 ExactApply™ Fuses and Relays—Nozzles (If Equipped)
39.16 Service the Batteries
39.17 Charging Batteries (Removed From Machine)
39.18 Replace Engine Air Filters
39.19 Verification Thermostat Opening Temperature
39.20 Fan Belt Routing
39.21 Replace Engine Fan Belt
39.22 Check Engine Fan Belt Automatic Belt Tensioner
39.23 Do Not Modify Fuel System
39.24 Bleed Fuel System
39.25 Handle Halogen Light Bulbs Safely
39.26 Replace Front Worklights Bulbs
39.27 Replace Headlights Bulbs
39.28 Adjusting Headlights
39.29 Replace Fill Station Light and Platform Lights—Halogen Bulbs
39.30 Replace Rear Turn-Signal, Hazard Warning, Clearance, Brake, and Tail Lights Bulbs
39.31 Replace Front Turn-Signal, Hazard Warning, and Clearance Lights Bulbs
39.32 Replace Dome Light Bulb
39.33 Replace Beacon Lights Bulbs (If Equipped)
39.34 Replace Hydrostatic and Hydraulic Filter
39.35 Bleeding Service Brakes
39.36 Checking Engine Compartment for Accumulated Trash and Debris
39.37 Inspect Cartridge Components (If Equipped with ExactApply™)
40 Service—First 50 Hours
40.1 Change Final Drive Oil
41 Service—First 100 Hours
41.1 Change Engine Oil
41.2 Replace Engine Oil Filter
41.3 Check Shim Gap on Axle Tread Adjust
41.4 Check Coolant Level—De-Aeration Tank
42 Service—Daily or Every 10 Hours
42.1 Check Coolant Level—Expansion Tank
42.2 Check Coolant Level—De-Aeration Tank
42.3 Check Engine Oil Level
42.4 Check the Hydrostatic/Hydraulic Oil Level
42.5 Check Fire Extinguisher (If Equipped)
42.6 Drain Water from the Fuel Filters
42.7 Check Condition of Tires
42.8 Check and Adjust Air Springs—Machines Not Equipped with Auto Air Spring Leveling System
42.9 Lubricate Suspension Assemblies
42.10 Drain Moisture from On-Board Air Tank
42.11 Clean Solution Strainers
42.12 Clean Eductor Filter
42.13 Rinse Solution Pump, Spray Boom, and Flowmeter Only
42.14 Lubricate Roll Lockout Bracket Contact Area
42.15 Lubricate Spray Boom Lift Arm Pivots
42.16 Rinse Nozzle Bodies (If Equipped with ExactApply™)
43 Service—Every Year
43.1 Change Engine Oil
43.2 Replace Engine Oil Filter
43.3 Replace Engine Air Filters
43.4 Clean Engine Vent Tube
43.5 Replace Fresh Air Filter
43.6 Replace Cab Air Recirculation Filter
43.7 Check Seat Belts
43.8 Replace the Hydrostatic Pump Isolators
43.9 Check Service Brake Components
43.10 Check Front Axle Toe-In
43.11 Check the Accumulators Precharge Pressure
43.12 Replace Air Dryer Cartridge
43.13 Test Coolant
43.14 Clean Sprayer and Coat Exposed Surfaces
44 Service—Every 50 Hours
44.1 Tighten Spray Boom Assembly
44.2 Lubricate Center Spray Boom Section
44.3 Lubricate Steel Spray Boom
44.4 Check and Adjust Tensioner 3 (T3)—Carbon Fiber Spray Boom
44.5 Check and Adjust Tension of T6-T7 Rope—Carbon Fiber Spray Boom
45 Service—Every 100 Hours
45.1 Lubricate Steering Cylinder Ball Joints and Rotating Steering Arms
45.2 Check and Lubricate Suspension Scissors
45.3 Check Service Brake Components
45.4 Tighten Wheel Nuts
46 Service—Every 250 Hours
46.1 Check Shim Gap on Axle Tread Adjust
46.2 Change Engine Oil
46.3 Replace Engine Oil Filter
46.4 Change Final Drive Oil—M4040 Self-propelled Sprayer
46.5 Check Solution Tank Straps
46.6 Rotate Tires
46.7 Lubricate Engine Driveshaft
46.8 Drain Water and Sediment from the Fuel Tank
47 Service—Every 375 Hours
47.1 Change Engine Oil
47.2 Replace Engine Oil Filter
48 Service—Every 500 Hours
48.1 Change Engine Oil
48.2 Replace Engine Oil Filter
48.3 Change Final Drive Oil—M4030 Self-propelled Sprayer
48.4 Replace Primary and Secondary Fuel Filters
48.5 Replace Fresh Air Filter
48.6 Replace Cab Air Recirculation Filter
49 Service—Every 750 Hours
49.1 Test Coolant
49.2 Check Air Intake System
49.3 Clean Fuel Tank Vent Filter
49.4 Check Engine Speeds
49.5 Inspect the Cartridge Assemblies (If Equipped with ExactApply™)
50 Service—Every 1000 Hours
50.1 Check Greaseless Bushings
50.2 Replace Hydrostatic and Hydraulic Filter
50.3 Change the Hydrostatic/Hydraulic System Oil
51 Service—Every 2 Years or 1500 Hours
51.1 Test Injector Nozzles
51.2 Check Engine Fan Belt Automatic Belt Tensioner
52 Service—Every 2 Years or 2000 Hours
52.1 Check Engine Torsion Damper
52.2 Change Engine Coolant—Tier 2-Stage II Engine
52.3 Change Engine Coolant—Tier 3-Stage IIIA Engine
52.4 Replace Thermostats
52.5 Adjust Engine Valve Clearance
53 Service—Every 5 Years or 4500 Hours
53.1 Replace Engine Torsion Damper
53.2 Replace Engine Driveshaft
54 Service—Every 6 Years or 6000 Hours
54.1 Change Engine Coolant—Tier 2-Stage II Engine
54.2 Change Engine Coolant—Tier 3-Stage IIIA Engine
54.3 Replace Thermostats
55 Troubleshooting
55.1 Engine
55.2 Hydrostatic Drive Troubleshooting
55.3 Hydraulic System
55.4 Solution System
55.5 Eductor
55.6 Suspension System
55.7 Tread Adjust System
55.8 Operator’s Cab
55.9 Boom Operation
55.10 Nozzle Body Troubleshooting (If Equipped with ExactApply™)
56 Diagnostic Trouble Codes
56.1 Stop Alert, Service Alert, and Information Indicators
56.2 Access Diagnostic Trouble Codes
56.3 Diagnostic Trouble Codes
56.4 Controller Diagnostics
56.5 Diagnostic Information
56.6 Hide Diagnostic Center
57 Specifications
57.1 Introduction to Specifications
57.2 M4030 Self-Propelled Sprayer—Engine Specifications
57.3 M4040 Self-Propelled Sprayer—Engine Specifications
57.4 Transmission Specification
57.5 Brake Specifications
57.6 M4030 Self-Propelled Sprayer—Final Drives Specifications
57.7 M4040 Self-Propelled Sprayer—Final Drives Specifications
57.8 Fuel System Specifications
57.9 M4030 Self-Propelled Sprayer—Ground Speeds
57.10 M4040 Self-Propelled Sprayer—Ground Speeds
57.11 Tires Inflation Pressures
57.12 Electrical System Specification
57.13 M4030 Self-Propelled Sprayer—Hydraulic and Hydrostatic System Specifications
57.14 M4040 Self-Propelled Sprayer—Hydraulic and Hydrostatic System Specifications
57.15 M4030 Self-Propelled Sprayer—Spray Boom Specifications
57.16 M4040 Self-Propelled Sprayer—Spray Boom Specifications
57.17 Steering System Specifications
57.18 M4030 Self-Propelled Sprayer—Capacities
57.19 M4040 Self-Propelled Sprayer—Capacities
57.20 M4030 Self-Propelled Sprayer—Weights
57.21 M4040 Self-Propelled Sprayer—Weights
57.22 M4030 Self-Propelled Sprayer—Spray System Specifications
57.23 M4040 Self-Propelled Sprayer—Spray System Specifications
57.24 Solution Pump Specifications
57.25 M4030 Self-Propelled Sprayer—Nozzles Specifications
57.26 M4040 Self-Propelled Sprayer—Nozzles Specifications
57.27 M4030 Self-Propelled Sprayer—Nozzles per Section Specifications
57.28 M4040 Self-Propelled Sprayer—Nozzles per Section Specifications
57.29 M4030 Self-Propelled Sprayer—Dimensions
57.30 M4040 Self-Propelled Sprayer—Dimensions
57.31 Eurasian Economic Union
57.32 System Additional Information Decal (If Equipped)
57.33 Speed Limit Decal
57.34 Carbon Dioxide Emissions (CO₂)
57.35 M4030 Self-Propelled Sprayer—Whole Body Vibration
57.36 M4040 Self-Propelled Sprayer—Whole Body Vibration
57.37 M4030 Self-Propelled Sprayer—Sound Level
57.38 M4040 Self-Propelled Sprayer—Sound Level
57.39 Machine Design Life
57.40 Metric Bolt and Screw Torque Values
57.41 Unified Inch Bolt and Screw Torque Values
58 Serial Numbers
58.1 Keep Machines Secure
58.2 Keep Proof of Ownership
58.3 Interpreting Machine Serial Number
58.4 Interpreting Engine Serial Number
58.5 Identification Numbers
59 Lubrication and Service Records
59.1 Daily or 10 Hours Service Record
59.2 Yearly Service Record
59.3 50 Hours Service Record
59.4 100 Hours Service Record
59.5 250 Hours Service Record
59.6 375 Hours Service Record
59.7 500 Hours Service Record
59.8 750 Hours Service Record
59.9 1000 Hours Service Record
59.10 2 Years or 1500 Hours Service Record
59.11 2 Years or 2000 Hours Service Record
59.12 5 Years or 4500 Hours Service Record
59.13 6 Years or 6000 Hours Service Record
60 Glossary
60.1 Glossary of Terms
61 Index
62 John Deere Service Literature Available
62.1 Technical Information
63 John Deere Service Keeps You On The Job
63.1 John Deere Parts
63.2 The Right Tools
63.3 Well-Trained Technicians
63.4 Prompt Service
64 Attachments
64.1 Mobile Radio Bracket Template