John Deere 9560i to 9880i STS Combine Technical Manual TM2202

John Deere 9560i to 9880i STS Combine Technical Manual TM2202

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 5071 Pages

Engine Type: Combine

Model: 9560i STS, 9880 STS, 9880i STS

Part Number: TM2202

Issue Date:

CONTENTS:

Foreword

General

Safety

Combine and Component Identification

General Specifications

Diagnostic and Testing Procedures

Diagnostic Trouble Codes

Accessing Diagnostic Trouble Codes and Addresses

A00 – Engine Control Unit Diagnostic Trouble Codes

C00 – Armrest Control Unit Diagnostic Trouble Codes

C03 – Cornerpost Control Unit Diagnostic Trouble Codes

Control Unit SSU Diagnostic Trouble Codes

Control Unit SSU Last Exit Codes

E00 – Tailings Master Sensor Diagnostic Trouble Codes

E01 – Header Control Unit Diagnostic Trouble Codes

E02 – Right Control Unit Diagnostic Trouble Codes

E03 – Left Control Unit Diagnostic Trouble Codes

E04 – Left Control Unit 2 Diagnostic Trouble Codes

E05 – Left Control Unit 3 Diagnostic Trouble Codes

E13 – Control Unit E13 Diagnostic Trouble Codes

E14 – Control Unit E14 Diagnostic Trouble Codes

ECU – Engine Control Unit Diagnostic Trouble Codes

GREENSTAR Display Warning Messages and Fault Codes

GREENSTAR Data Card Warning Messages

GREENSTAR Mobile Processor Warning Messages

GREENSTAR – Moisture Sensor Diagnostic Trouble Codes

HARVEST DOC Warning Messages

STARFIRE iTC Diagnostic Trouble Codes

STARFIRE Receiver Warning Messages

Terrain Compensation Module Fault Codes

UIM External Display Diagnostic Trouble Codes

VTi – GREENSTAR Display 2100/2600 Diagnostic Trouble Codes

Observable Symptoms

Engine System

Air Intake and Cooling Systems

Electrical System

Power Train System

Four-Wheel Drive System

Brake System

Hydraulic System

Main Gearcase System

Steering System

CLIMATRAK System

Separator System

Engine System

General Information

Test Procedures and Adjustments

Engine Type Identification

Engine Diagnostics – Type A

Engine Diagnostics – Type B

Component Identification and Location

Air Intake and Cooling Systems

General Information

Test Procedures and Adjustments

Air Intake System Type Identification

Air Intake System Diagnostics – Type A

Air Intake System Diagnostics – Type B

Engine Cooling System Type Identification

Engine Cooling Package Diagnostics – Type A

Engine Cooling Package Diagnostics – Type B

Component Identification and Location

Electrical System

How to Use This Diagnostic Information

Accessing Diagnostic Trouble Codes and Addresses

Diagnostic Trouble Codes, Warning Messages and Fault Codes

Diagnostic Addresses By Controller

Calibration Procedures

Machine Setting Addresses

Functional Schematics

Alternator and Battery Type Identification

Alternator and Battery Diagnostics – Type A

Alternator and Battery Diagnostics – Type B

Armrest Control Unit – Overall Diagnostics

Automatic Combine Adjust Diagnostics

Auxiliary Power Strip Outlet Diagnostics

Backup Alarm Type Identification

Backup Alarm Diagnostics – Type A

Backup Alarm Diagnostics – Type B

CAN Bus Type Identification

CAN Bus 1 Diagnostics

CAN Bus 2 Diagnostics

Chaff Spreader Direction Type Identification

Chaff Spreader Direction Diagnostics – Type A

Chaff Spreader Direction Diagnostics – Type B

Chopper Raise/Lower Type Identification

Chopper Raise/Lower Diagnostics – Type A

Chopper Raise/Lower Diagnostics – Type B

Chopper Vane Adjust Diagnostics

Cleaning Fan Speed Adjust Diagnostics

CLIMATRAK Type Identification

CLIMATRAK iagnostics – Type A

CLIMATRAK iagnostics – Type B

CLIMATRAK iagnostics – Type C

CLIMATRAK Diagnostics – Type D

COMFORT COMMAND eat Diagnostics

Control Unit E13 – Overall Diagnostics

Control Unit E14 – Overall Diagnostics

Control Unit E15 – Overall Diagnostics

Control Unit SSU – Overall Diagnostics

Cornerpost Control Unit – Overall Diagnostics

Cornerpost – Area Counter Diagnostics

Cornerpost – Chaffer Position Diagnostics

Cornerpost – Chopper Vane Position Diagnostics

Cornerpost – Cleaning Fan Speed Diagnostics

Cornerpost – Clock Diagnostics

Cornerpost – Engine Hourmeter Diagnostics

Cornerpost – Engine Speed Type Identification

Cornerpost – Engine Speed Diagnostics – Type A

Cornerpost – Engine Speed Diagnostics – Type B

Cornerpost – Engine Temperature Type Identification

Cornerpost – Engine Temperature Diagnostics – Type A

Cornerpost – Engine Temperature Diagnostics – Type B

Cornerpost – Feeder House Speed Diagnostics

Cornerpost – Fuel Gauge Diagnostics

Cornerpost – Ground Speed Diagnostics

Cornerpost – HEADERTRAK round Pressure Diagnostics

Cornerpost – HEADERTRAK ilt Position Diagnostics

Cornerpost – HYDRAFLEX ressure Diagnostics

Cornerpost – Separator Hourmeter Diagnostics

Cornerpost – Sieve Position Diagnostics

Cornerpost – Threshing Clearance Diagnostics

Cornerpost – Threshing Speed Diagnostics

Delayed Power Diagnostics

DIAL-A-SPEED iagnostics

Electric Fuel Pump Diagnostics

Engine Compartment Relay Panel Diagnostics

Engine Control Unit Overall Type Identification

Engine Control Unit Overall Diagnostics – Type A

Engine Control Unit – Overall Diagnostics – Type B

Engine And Fuel Control Type Identification

Engine and Fuel Control Diagnostics – Type A

Engine and Fuel Control Diagnostics – Type B

Feeder House/Reel Reverse Type Identification

Feeder House/Reel Reverse Diagnostics – Type A

Feeder House/Reel Reverse Diagnostics – Type B

Four Wheel Drive Diagnostics

Grain Tank Cover Fold Type Identification

Grain Tank Cover Fold Diagnostics – Type A

Grain Tank Cover Fold Diagnostics – Type B

GREENSTAR Data Card Type Identification

GREENSTAR Data Card Diagnostics – Type A

GREENSTAR Data Card Diagnostics – Type B

GREENSTAR Display Type Identification

GREENSTAR – Display Diagnostics – Type A

GREENSTAR Display Diagnostics – Type B

GREENSTAR Documentation Type Identification

GREENSTAR Documentation Diagnostics – Type A

GREENSTAR Documentation Diagnostics – Type B

GREENSTAR Documentation Diagnostics – Type C

GREENSTAR Documentation Diagnostics – Type D

GREENSTAR Documentation Diagnostics – Type E

GREENSTAR External Display Control Diagnostics

GREENSTAR Mass Flow Sensor Type Identification

GREENSTAR Mass Flow Sensor Diagnostics – Type A

GREENSTAR Mass Flow Sensor Diagnostics – Type B

GREENSTAR Mobile Processor Diagnostics

GREENSTAR Moisture Sensor Type Identification

GREENSTAR Moisture Sensor Diagnostics – Type A

GREENSTAR Moisture Sensor Diagnostics – Type B

GREENSTAR Printer Diagnostics

GREENSTAR RTK (Real Time Kinematic) Type Identification

GREENSTAR RTK Diagnostics – Type A

GREENSTAR RTK Diagnostics – Type B

GREENSTAR STARFIRE Type Identification

GREENSTAR STARFIRE Diagnostics – Type A

GREENSTAR STARFIRE Diagnostics – Type B

GREENSTAR STARFIRE Diagnostics – Type C

GREENSTAR Steering – Auto Type Identification

GREENSTAR Steering – Auto Diagnostics – Type A

GREENSTAR Steering – Auto Diagnostics – Type B

GREENSTAR Steering – Manual Diagnostics

Header Control Unit – Overall Diagnostics

Header Engage Diagnostics

Header Raise/Lower Diagnostics

HEADERTRAK System Type Identification

HEADERTRAK Ground Pressure Diagnostics

HEADERTRAK Return to Cut Diagnostics

HEADERTRAK Automatic Tilt Diagnostics

HEADERTRAK Manual Tilt Type Identification

HEADERTRAK Manual Tilt Diagnostics – Type A

HEADERTRAK Manual Tilt Diagnostics – Type B

HEADERTRAK Stubble Height Diagnostics

HEADERTRAK – HYDRAFLEX Diagnostics

HEADERTRAK – HYDRAFLEX In Rigid Mode Diagnostics

HILLMASTER II Diagnostics

HYDRAFLEX Pressure Adjustment Diagnostics

Horn Diagnostics

Hydrostatic Drive Control Diagnostics – Auto Feed Rate

Hydrostatic Drive Control Diagnostics – Manual

Left Control Unit – Overall Diagnostics

Left Control Unit – Control Relay Board Link Diagnostics

Left Control Unit 2 – Overall Diagnostics

Left Control Unit 3 Overall Diagnostics

Lighting System – Overall Diagnostics

Lighting System – Automatic Beacon Diagnostics

Lighting System – Beacon Diagnostics

Lighting System – Brake Light Diagnostics

Lighting System – Dome Light Diagnostics

Lighting System – Driving Light Type Identification

Lighting System – Driving Lights Diagnostics – Type A

Lighting System – Driving Light Diagnostics – Type B

Lighting System – Exit Lighting Diagnostics

Lighting System – Field Lights Type Identification

Lighting System – Field Light Diagnostics – Type A

Lighting System – Field Light Diagnostics – Type B

Lighting System – Hazard/Turn Lights Diagnostics

Lighting System – Marker Lights Diagnostics

Lighting System – Panel Light Diagnostics

Lighting System – Rear Discharge Lights Diagnostics

Lighting System – Service Lights – Engine Area Diagnostics

Lighting System – Service Lights – Gullwing Door Diagnostics

Lighting System – Service Lights – Shoe Area Diagnostics

Lighting System – Side Finder Lights Diagnostics

Lighting System – Stubble Lights Diagnostics

Lighting System – Unloading Auger Light Diagnostics

Mirrors – Heating Diagnostics

Mirrors – Adjustment Type Identification

Mirrors – Adjustment Diagnostics – Type A

Mirrors – Adjustment Diagnostics – Type B

Multifunction Control Handle Diagnostics

Quick-Stop System Diagnostics

Radio System Diagnostics

Reel Fore/Aft Type Identification

Reel Fore/Aft Diagnostics – Type A

Reel Fore/Aft Diagnostics – Type B

Reel Fore/Aft Resume Diagnostics

Reel Raise/Lower Type Identification

Reel Raise/Lower Diagnostics – Type A

Reel Raise/Lower Diagnostics – Type B

Reel Raise/Lower Resume Diagnostics

Reel Speed Diagnostics

Remote Shoe Adjust – Chaffer Diagnostics

Remote Shoe Adjust – Sieve Diagnostics

Right Control Unit – Overall Diagnostics

Road/Field System Diagnostics

Road Speed Limit Diagnostics Identification

Road Speed Limit Diagnostics – Type A

Road Speed Limit Diagnostics – Type B

Separator Engage Diagnostics

Starting Motor System Type Identification

Starter Motor System Diagnostics – Type A

Starting Motor System Diagnostics – Type B

Tailings Monitor System Diagnostics

Threshing Clearance Adjust Diagnostics

Threshing Speed Adjustment Type Identification

Threshing Speed Adjustment Diagnostics – Type A

Threshing Speed Adjustment Diagnostics – Type B

Transmission Lock Diagnostics

Unloading Auger Engage Diagnostics

Unloading Auger Fold Diagnostics

Unloading Auger Swing Type Identification

Unloading Auger Swing Diagnostics – Type A

Unloading Auger Swing Diagnostics – Type B

VISIONTRAK Diagnostics

Warning Display Panel – Overall Diagnostics

Chaff Spreader Speed Warning Diagnostics

Clean Grain Elevator Speed Warning Type Identification

Clean Grain Elevator Speed Warning Diagnostics – Type A

Clean Grain Elevator Speed Warning Diagnostics – Type B

Clean Grain Elevator Speed Warning Diagnostics – Type C

Conveyor Auger Speed Warning Diagnostics

Discharge Beater Speed Warning Diagnostics

Engine Air Filter Plugged Warning Type Identification

Engine Air Filter Plugged Warning Diagnostics – Type A

Engine Air Filter Plugged Warning Diagnostics – Type B

Engine Oil Pressure Warning Type Identification

Engine Oil Pressure Warning Diagnostics – Type A

Engine Oil Pressure Warning Diagnostics – Type B

Engine Speed Warning Type Identification

Engine Speed Warning Diagnostics – Type A

Engine Speed Warning Diagnostics – Type B

Engine Temperature Warning Type Identification

Engine Temperature Warning Diagnostics – Type A

Engine Temperature Warning Diagnostics – Type B

Feed Accelerator Speed Warning Diagnostics

Grain Tank Cover Warning Diagnostics

Grain Tank 3/4 Full Warning Diagnostics

Grain Tank Full Warning Diagnostics

Hydraulic Oil Temperature Warning Diagnostics

Hydrostatic Charge Pressure Warning Diagnostics

Low Fuel Warning Diagnostics

Main Gearcase Filter Restricted Warning Diagnostics

Main Gearcase Pressure Warning Diagnostics

Main Gearcase Temperature Warning Diagnostics

Parking Brake Warning Diagnostics

Rotor Drive Pressure Warning Type Identification

Rotor Drive Pressure Warning Diagnostics – Type A

Rotor Drive Pressure Warning Diagnostics – Type B

Rotor Drive Pressure Warning Diagnostics – Type C

Rotor Drive Pressure Warning Diagnostics – Type D

Straw Chopper Speed Warning Type Identification

Straw Chopper Speed Warning Diagnostics – Type A

Straw Chopper Speed Warning Diagnostics – Type B

Straw Chopper Speed Warning Diagnostics – Type C

Straw Chopper Speed Warning Diagnostics – Type D

Tailings Elevator Speed Warning Diagnostics

Threshing Speed Warning Diagnostics

Unloading Auger Engaged Warning Diagnostics

Voltage Warning Diagnostics

Wiper System Diagnostics

Circuit Code Listing

Connector Information

Connector Repair Procedures

Power Train System

General Information

Test Procedures and Adjustments

Final Drive Diagnostics

Transmission Diagnostics

Hydrostatic Drive Type Identification

Hydrostatic Drive Diagnostics – Type A

Hydrostatic Drive Diagnostics – Type B

Component Identification and Location

Four Wheel Drive System

General Information

Test Procedures and Adjustments

Two Speed Four Wheel Drive Diagnostics

Component Identification and Location

Brake System

General Information

Test Procedures and Adjustments

Park Brake Diagnostics

Service Brake Diagnostics

Component Identification and Location

Hydraulic System

General Information

Test Procedures And Adjustments

Basic Hydraulic System Type Identification

Basic Hydraulic System Diagnostics – Type A

Basic Hydraulic System Diagnostics – Type B

Basic Hydraulic System Diagnostics – Type C

Deck Plate Adjust Type Identification

Deck Plate Adjust Diagnostics – Type A

Deck Plate Adjust Diagnostics – Type B

Feeder House Gearcase Cooler Diagnostics

Feeder House Reverser Shift Type Identification

Feeder House Reverser Shift Diagnostics – Type A

Feeder House Reverser Shift Diagnostics – Type B

Header Raise/Lower Diagnostics

HEADERTRAK – Tilt Type Identification

HEADERTRAK – Tilt Diagnostics – Type A

HEADERTRAK – Tilt Diagnostics – Type B

HEADERTRAK Tilt Diagnostics – Type C

HILLMASTER II Diagnostics

HYDRAFLEX Pressure Adjust Type Identification

HYDRAFLEX Pressure Adjust Diagnostics – Type A

HYDRAFLEX Pressure Adjust Diagnostics – Type B

Hydraulic System Overheating Type Identification

Hydraulic System Overheating Diagnostics – Type A

Hydraulic System Overheating Diagnostics – Type B

Hydraulic System Overheating Diagnostics – Type C

Multi-coupler Diagnostics

Premium Chopper/Spreader Diagnostics

Reel Drive Type Identification

Reel Drive Diagnostics – Type A

Reel Drive Diagnostics – Type B

Reel Fore/Aft Type Identification

Reel Fore/Aft Diagnostics – Type A

Reel Fore/Aft Diagnostics – Type B

Reel Raise/Lower Type Identification

Reel Raise/Lower Diagnostics – Type A

Reel Raise/Lower Diagnostics – Type B

Reel Raise/Lower Diagnostics – Type C

Reel Raise/Lower Diagnostics – Type D

Threshing Speed Adjust Type Identification

Threshing Speed Adjust Diagnostics – Type A

Threshing Speed Adjust Diagnostics – Type B

Unloading Auger Swing Type Identification

Unloading Auger Swing Diagnostics – Type A

Unloading Auger Swing Diagnostics – Type B

Component Identification and Location

Main Gearcase System

General Information

Test Procedures and Adjustments

Main Gearcase Overall Diagnostics Type Identification

Main Gearcase Overall Diagnostics – Type A

Main Gearcase Overall Diagnostics – Type B

Main Gearcase Filter Restricted Diagnostics

Main Gearcase Pressure Low Diagnostics Type Identification

Main Gearcase Pressure Low Diagnostics – Type A

Main Gearcase Pressure Low Diagnostics – Type B

Main Gearcase Temperature High Diagnostics Type Identification

Main Gearcase Temperature High Diagnostics – Type A

Main Gearcase Temperature High Diagnostics – Type B

Separator Engage Diagnostics

Unloading Auger Engage Diagnostics

Component Identification and Location

Steering System

General Information

Test Procedures and Adjustments

Steering System Type Identification

Steering Diagnostics – Type A

Steering Diagnostics – Type B

Component Identification and Location

CLIMATRAK System

General Information

Test Procedures and Adjustments

CLIMATRAK Type Identification

CLIMATRAK Diagnostics – Type A

CLIMATRAK Diagnostics – Type B

Component Identification and Location

Separator System

General Information

Separator Vibration Diagnostics

Component Identification and Location