John Deere 9560 to 9860 STS Combine Technical Manual TM2182

John Deere 9560 to 9860 STS Combine Technical Manual TM2182

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 6181 Pages

Engine Type: Combine

Model: 9560 STS, 9660 STS, 9760 STS and 9860 STS (North American)

Part Number: TM2182

Issue Date:

CONTENTS:

Foreword

General

Safety

Combine and Component Identification

General Specifications

Diagnostic and Testing Procedures

Diagnostic Trouble Codes

Accessing Diagnostic Trouble Codes and Addresses

A00 – Engine Control Unit Diagnostic Trouble Codes

C00 – Armrest Control Unit Diagnostic Trouble Codes

C03 – Cornerpost Control Unit Diagnostic Trouble Codes

Calibration Error Codes

E00 – Tailings Master Sensor Diagnostic Trouble Codes

E01 – Header Control Unit Diagnostic Trouble Codes

E02 – Right Control Unit Diagnostic Trouble Codes

E03 – Left Control Unit Diagnostic Trouble Codes

E04 – Left Control Unit 2 Diagnostic Trouble Codes

E05 – Left Control Unit 3 Diagnostic Trouble Codes

E13 – Control Unit E13 Diagnostic Trouble Codes

E14 – Control Unit E14 Diagnostic Trouble Codes

E15 – Control Unit E15 Diagnostic Trouble Codes

ECU – Engine Control Unit Diagnostic Trouble Codes

GREENSTAR Display Warning Messages and Fault Codes

GREENSTAR Data Card Warning Messages

GREENSTAR Mobile Processor Warning Messages

GREENSTAR Moisture Sensor Diagnostic Trouble Codes

HARVEST DOC Warning Messages

Control Unit SSU Last Exit Codes

Control Unit SSU Diagnostic Trouble Codes

LCR – StarFire Receiver 300 Diagnostic Trouble Codes

STARFIRE Receiver (iTC and 3000) Diagnostic Trouble Codes

STARFIRE Receiver Warning Messages

Terrain Compensation Module Fault Codes

UIM – External Display Codes

VTi – GREENSTAR Display 2100/2600

Observable Symptoms

Engine System

Air Intake and Cooling Systems

Electrical

Power Train System

Four Wheel Drive System

Brake System

Hydraulic System

Main Gearcase System

Steering System

CLIMATRAK System

Separator System

Engine System

General Information

Test Procedures and Adjustments

Engine Type Identification

Engine Diagnostics – Type A

Engine Diagnostics – Type B

Engine Diagnostics – Type C

Engine Diagnostics – Type D

Component Identification and Location

Air Intake and Cooling Systems

General Information

Test Procedures and Adjustments

Air Intake System Type Identification

Air Intake System Diagnostics – Type A

Air Intake System Diagnostics – Type B

Air Intake System Diagnostics – Type C

Engine Cooling System Type Identification

Engine Cooling Package Diagnostics – Type A

Engine Cooling Package Diagnostics – Type B

Engine Cooling Package Diagnostics – Type C

Component Identification and Location

Electrical System

How To Use This Diagnostic Information

Accessing Diagnostic Trouble Codes and Addresses

Calibration Procedures

Diagnostic Trouble Codes, Warning Messages and Fault Codes

Diagnostic Addresses By Controller

Machine Setting Addresses

Active Header Height Control Type Identification

Active Header Height Control Diagnostics – Type A

Active Header Height Control Diagnostics – Type B

Active Header Height Control Diagnostics – Type C

Active Header Height Control Diagnostics – Type D

Active Header Height Control Diagnostics – Type E

Active Header Height Control Diagnostics – Type F

Alternator and Battery Type Identification

Alternator and Battery Diagnostics – Type A

Alternator and Battery Diagnostics – Type B

Alternator and Battery Diagnostics – Type C

Armrest Control Unit – Overall Type Identification

Armrest Control Unit – Overall Diagnostics – Type A

Armrest Control Unit – Overall Diagnostics – Type B

Auxiliary Power Strip Outlet Diagnostics

Backup Alarm Type Identification

Backup Alarm Diagnostics – Type A

Backup Alarm Diagnostics – Type B

CAN Bus Type Identification

CAN Bus 1 Diagnostics – Type A

CAN Bus 1 Diagnostics – Type B

CAN Bus 2 Diagnostics

Chopper Raise/Lower Diagnostics

Cleaning Fan Speed Adjust Diagnostics

CLIMATRAK ype Identification

CLIMATRAK Diagnostics – Type A

CLIMATRAK Diagnostics – Type B

CLIMATRAK Diagnostics – Type C

COMFORT COMMAND eat Diagnostics

CONTOUR MASTER Automatic Tilt Diagnostics

CONTOUR MASTER Manual Tilt Type Identification

CONTOUR MASTER Manual Tilt Diagnostics – Type A

CONTOUR MASTER Manual Tilt Diagnostics – Type B

Control Unit E13 – Overall Diagnostics

Control Unit E14 – Overall Diagnostics

Control Unit E15 – Overall Diagnostics

Control Unit SSU – Overall Diagnostics

Cornerpost Control Unit – Overall Diagnostics

Cornerpost – Chaffer Position Diagnostics

Cornerpost – Cleaning Fan Speed Diagnostics

Cornerpost – CONTOUR MASTER ilt Position Diagnostics

Cornerpost – Deck Plate Spacing Diagnostics

Cornerpost – Draper Frame Float Pressure Diagnostics

Cornerpost – Engine Hourmeter Diagnostics

Cornerpost – Engine Speed Type Identification

Cornerpost – Engine Speed Diagnostics – Type A

Cornerpost – Engine Speed Diagnostics – Type B

Cornerpost – Engine Speed Diagnostics – Type C

Cornerpost – Engine Speed Diagnostics – Type D

Cornerpost – Engine Temperature Type Identification

Cornerpost – Engine Temperature Diagnostics – Type A

Cornerpost – Engine Temperature Diagnostics – Type B

Cornerpost – Engine Temperature Diagnostics – Type C

Cornerpost – Engine Temperature Diagnostics – Type D

Cornerpost – Feeder House Speed Diagnostics

Cornerpost – Fuel Gauge Type Identification

Cornerpost – Fuel Gauge Diagnostics – Type A

Cornerpost – Fuel Gauge Diagnostics – Type B

Cornerpost – Ground Speed Diagnostics

Cornerpost – HYDRAFLEX ressure Diagnostics

Cornerpost – Separator Hours Diagnostics

Cornerpost – Sieve Position Diagnostics

Cornerpost – Threshing Clearance Diagnostics

Cornerpost – Threshing Speed Type Identification

Cornerpost – Threshing Speed Diagnostics – Type A

Cornerpost – Threshing Speed Diagnostics – Type B

Deck Plate Adjustment Type Identification

Deck Plate Adjustment Diagnostics – Type A

Deck Plate Adjustment Diagnostics – Type B

Delayed Power Type Identification

Delayed Power Diagnostics – Type A

Delayed Power Diagnostics – Type B

DIAL-A-SPEED iagnostics

Draper Speed Adjustment Diagnostics – Type Identification

Draper Speed Adjustment Diagnostics – Type A

Draper Speed Adjustment Diagnostics – Type B

Draper Cutterbar Tilt Adjustment Diagnostics Type Identification

Draper Cutterbar Tilt Adjustment Diagnostics – Type A

Draper Cutterbar Tilt Adjustment Diagnostics – Type B

Draper Frame Float Pressure Adjustment Diagnostics

Electric Fuel Pump – Type Identification

Electric Fuel Pump Diagnostics – Type A

Electric Fuel Pump Diagnostics – Type B

Engine Compartment Relay Panel Type Identification

Engine Compartment Relay Panel Diagnostics – Type A

Engine Compartment Relay Panel Diagnostics – Type B

Engine Control Unit – Overall Type Identification

Engine Control Unit – Overall Diagnostics – Type A

Engine Control Unit – Overall Diagnostics – Type B

Engine Control Unit – Overall Diagnostics – Type C

Engine And Fuel Control Type Identification

Engine and Fuel Control Diagnostics – Type A

Engine and Fuel Control Diagnostics – Type B

Engine and Fuel Control Diagnostics – Type C

Engine and Fuel Control Diagnostics – Type D

Feeder House Reverse Diagnostics

Four Wheel Drive Diagnostics

Glow Plug Diagnostics

GreenStar Data Card Type Identification

GreenStar Data Card Diagnostics – Type A

GreenStar Data Card Diagnostics – Type B

GreenStar Display Type Identification

GreenStar Display Diagnostics – Type A

GreenStar Display Diagnostics – Type B

GreenStar Display Diagnostics – Type C

GreenStar Documentation Type Identification

GreenStar Documentation Diagnostics – Type A

GreenStar Documentation Diagnostics – Type B

GreenStar Documentation Diagnostics – Type C

GreenStar External Display Control Diagnostics

GreenStar Mass Flow Sensor Diagnostics

GreenStar Mobile Processor Diagnostics

GreenStar Moisture Sensor – Type Identification

GreenStar Moisture Sensor Diagnostics – Type A

GreenStar Moisture Sensor Diagnostics – Type B

GreenStar RTK Type Identification

GreenStar RTK Diagnostics – Type A

GreenStar RTK Diagnostics – Type B

GreenStar RTK Diagnostics – Type C

GreenStar StarFire Type Identification

GreenStar StarFire Diagnostics – Type A

GreenStar Starfire Diagnostics – Type B

GreenStar StarFire Diagnostics – Type C

GreenStar StarFire Diagnostics – Type D

GreenStar StarFire Diagnostics – Type E

GreenStar StarFire Diagnostics – Type F

GreenStar StarFire Diagnostics – Type G

GreenStar Steering – Auto Type Identification

GreenStar Steering – Auto Diagnostics – Type A

GreenStar Steering – Auto Diagnostics – Type B

GreenStar Steering – Auto Diagnostics – Type C

GreenStar Steering – Auto Diagnostics – Type D

GreenStar Steering – Auto Diagnostics – Type E

GreenStar Steering – Auto Diagnostics – Type F

GreenStar Steering – Manual Diagnostics

Header Control Unit – Overall Type Identification

Header Control Unit – Overall Diagnostics – Type A

Header Control Unit – Overall Diagnostics – Type B

Header Engage Diagnostics

Header Identification Diagnostics

Header Raise/Lower Diagnostics

Horn Diagnostics

HYDRAFLEX ressure Adjustment Diagnostics

Hydrostatic Drive Control Diagnostics – Auto Feed Rate

Hydrostatic Drive Control Diagnostics – Manual

Left Control Unit – Overall Diagnostics

Left Control Unit 2 – Overall Diagnostics

Left Control Unit 3 – Overall Diagnostics

Left Control Unit – Control Relay Board Link Type Identification

Left Control Unit – Control Relay Board Link Diagnostics – Type A

Left Control Unit – Control Relay Board Link Diagnostics – Type B

Lighting System – Overall Diagnostics

Lighting System – Daytime Running Lights Diagnostics

Lighting System – Dome Light Diagnostics

Lighting System – Exit Lighting Diagnostics

Lighting System – Field Lights Type Identification

Lighting System – Field Lights Diagnostics – Type A

Lighting System – Field Lights Diagnostics – Type B

Lighting System – Field Lights Diagnostics – Type C

Lighting System – Hazard/Turn Lights Diagnostics

Lighting System – Marker Lights Diagnostics

Lighting System – Panel Lights Diagnostics

Lighting System – Rear Discharge Lights Diagnostics

Lighting System – Road Lights Diagnostics

Lighting System – Engine Service Lights Diagnostics

Lighting System – Gullwing Door Service Lights Type Identification

Lighting System – Gullwing Door Service Lights Diagnostics – Type A

Lighting System – Gullwing Door Service Lights Diagnostics – Type B

Lighting System – Shoe Service Lights Type Identification

Lighting System – Shoe Service Lights Diagnostics – Type A

Lighting System – Shoe Service Lights Diagnostics – Type B

Lighting System – Side Finder Lights Diagnostics

Lighting System – Stubble Lights Diagnostics

Lighting System – Unloading Auger Light Diagnostics

Mirrors – Heating Diagnostics

Mirrors – Adjustment Type Identification

Mirrors – Adjustment Diagnostics – Type A

Mirrors – Adjustment Diagnostics – Type B

Multifunction Control Handle Diagnostics

Quick-Stop Diagnostics

Radio System Diagnostics

Reel Fore/Aft Resume Diagnostics

Reel Fore/Aft Type Identification

Reel Fore/Aft Adjustment Diagnostics – Type A

Reel Fore/Aft Adjustment Diagnostics – Type B

Reel Fore/Aft Adjustment Diagnostics – Type C

Reel/Fore Aft Adjustment Diagnostics – Type D

Reel Raise/Lower Resume Diagnostics

Reel Raise/Lower Type Identification

Reel Raise/Lower Diagnostics – Type A

Reel Raise/Lower Diagnostics – Type B

Reel Raise/Lower Diagnostics – Type C

Reel Raise/Lower Diagnostics – Type D

Reel Raise/Lower Diagnostics – Type E

Reel Raise/Lower Diagnostics – Type F

Reel Raise/Lower Diagnostics – Type G

Reel Raise/Lower Diagnostics – Type H

Reel/Belt Speed Adjust Diagnostics

Remote Shoe Adjust – Chaffer Diagnostics

Remote Shoe Adjust – Sieve Diagnostics

Right Control Unit – Overall Type Identification

Right Control Unit – Overall Diagnostics – Type A

Right Control Unit – Overall Diagnostics – Type B

Road/Field System Diagnostics

Row Guidance Diagnostics

Separator Engage Diagnostics

Spreader Speed Adjust Diagnostics

Start Aid Type Identification

Start Aid Diagnostics – Type A

Start Aid Diagnostics – Type B

Starting Motor System Type Identification

Starting Motor System Diagnostics – Type A

Starting Motor System Diagnostics – Type B

Tailings Monitor System Diagnostics

Threshing Clearance Adjust Diagnostics

Threshing Speed Adjustment Type Identification

Threshing Speed Adjustment Diagnostics – Type A

Threshing Speed Adjustment Diagnostics – Type B

TOUCHSET ombine Adjust Diagnostics

Unloading Auger Engage Diagnostics

Unloading Auger Fold Diagnostics

Unloading Auger Swing Type Identification

Unloading Auger Swing Diagnostics – Type A

Unloading Auger Swing Diagnostics – Type B

Variable Speed Feeder House Type Identification

Variable Speed Feeder House Diagnostics – Type A

Variable Speed Feeder House Diagnostics – Type B

VISIONTRAK iagnostics

Warning Display Panel – Overall Diagnostics

Warning – Clean Grain Elevator Speed Diagnostics

Warning – Conveyor Auger Speed Diagnostics

Warning – Discharge Beater Speed Diagnostics

Warning – Engine Air Filter Plugged Type Identification

Warning – Engine Air Filter Plugged Diagnostics – Type A

Warning – Engine Air Filter Plugged Diagnostics – Type B

Warning – Engine Air Filter Plugged Diagnostics – Type C

Warning – Engine Air Filter Plugged Diagnostics – Type D

Warning – Engine Oil Pressure Type Identification

Warning – Engine Oil Pressure Diagnostics – Type A

Warning – Engine Oil Pressure Diagnostics – Type B

Warning – Engine Oil Pressure Diagnostics – Type C

Warning – Engine Oil Pressure Diagnostics – Type D

Warning – Engine Speed Type Identification

Warning – Engine Speed Diagnostics – Type A

Warning – Engine Speed Diagnostics – Type B

Warning – Engine Speed Diagnostics – Type C

Warning – Engine Speed Diagnostics – Type D

Warning – Engine Temperature Type Identification

Warning – Engine Temperature Diagnostics – Type A

Warning – Engine Temperature Diagnostics – Type B

Warning – Engine Temperature Diagnostics – Type C

Warning – Engine Temperature Diagnostics – Type D

Warning – Feed Accelerator Speed Diagnostics

Warning – Grain Tank Full Type Identification

Warning – Grain Tank Full Diagnostics – Type A

Warning – Grain Tank Full Diagnostics – Type B

Warning – Hydraulic Oil Temperature Diagnostics

Warning – Hydrostatic Charge Pressure Diagnostics

Warning – Low Fuel Diagnostics

Warning – Main Gearcase Filter Restricted Diagnostics

Warning – Main Gearcase Pressure Diagnostics

Warning – Main Gearcase Temperature Diagnostics

Warning – Parking Brake Diagnostics

Warning – Rotor Drive Pressure Type Identification

Warning – Rotor Drive Pressure Diagnostics – Type A

Warning – Rotor Drive Pressure Diagnostics – Type B

Warning – Straw Chopper/Straw Spreader Type Identification

Warning – Straw Chopper Speed Diagnostics – Type A

Warning – Straw Chopper Speed Diagnostics – Type B

Warning – Straw Spreader Speed Diagnostics

Warning – Tailings Elevator Speed Diagnostics

Warning – Threshing Speed Diagnostics

Warning – Unloading Auger Engaged Diagnostics

Warning – Voltage Low Diagnostics

Windscreen Raise/Lower Type Identification

Windscreen Raise/Lower Adjustment Diagnostics – Type A

Windscreen Raise/Lower Adjustment Diagnostics – Type B

Wiper System Diagnostics

Circuit Code Listing

Connector Information

Connector Repair Procedures

Power Train System

General Information

Test Procedures and Adjustments

Final Drive Diagnostics

Transmission Diagnostics

Hydrostatic Drive Type Identification

Hydrostatic Drive Diagnostics – Type A

Hydrostatic Drive Diagnostics – Type B

Component Identification and Location

Four Wheel Drive System

General Information

Test Procedures and Adjustments

Two Speed Four Wheel Drive Diagnostics

Component Identification and Location

Brake System

General Information

Test Procedures and Adjustments

Park Brake Diagnostics

Service Brakes Diagnostics

Component Identification and Location

Hydraulic System

General Information

Test Procedures And Adjustments

Basic Hydraulic System Type Identification

Basic Hydraulic System Diagnostics – Type A

Basic Hydraulic System Diagnostics – Type B

Belt Pickup Drive Type Identification

Belt Pickup Drive Diagnostics – Type A

Belt Pickup Drive Diagnostics – Type B

Belt Pickup Drive Diagnostics – Type C

CONTOUR MASTER Header Tilt Type Identification

CONTOUR MASTER Header Tilt Diagnostics – Type A

CONTOUR MASTER Header Tilt Diagnostics – Type B

Cutterbar Tilt Diagnostics – Type Identification

Cutterbar Tilt Diagnostics – Type A

Cutterbar Tilt Diagnostics – Type B

Deck Plate Adjust Type Identification

Deck Plate Adjust Diagnostics – Type A

Deck Plate Adjust Diagnostics – Type B

Draper Auger Diagnostics

Draper Belt Drive – Type Identification

Draper Belt Drive Diagnostics – Type A

Draper Belt Drive Diagnostics – Type B

Draper Frame Float Type Identification

Draper Frame Float Diagnostics – Type A

Draper Frame Float Diagnostics – Type B

Feeder House Gearcase Cooler Diagnostics

Feeder House Reverser Shift Diagnostics

Header Raise/Lower Diagnostics

HYDRAFLEX Pressure Adjust Type Identification

HYDRAFLEX Pressure Adjust Diagnostics – Type A

HYDRAFLEX Pressure Adjust Diagnostics – Type B

HYDRAFLEX Pressure Adjust Diagnostics – Type C

HYDRAFLEX Pressure Adjust Diagnostics – Type D

Hydraulic System Overheating Type Identification

Hydraulic System Overheating Diagnostics – Type A

Hydraulic System Overheating Diagnostics – Type B

Multi-coupler Diagnostics

Reel Drive Type Identification

Reel Drive Diagnostics

Reel Drive Diagnostics – Type B

Reel Fore/Aft Type Identification

Reel Fore/Aft Diagnostics – Type A

Reel Fore/Aft Diagnostics – Type B

Reel Fore-Aft Diagnostics – Type C

Reel Fore-Aft Diagnostics – Type D

Reel Raise/Lower Type Identification

Reel Raise-Lower Diagnostics – Type A

Reel Raise-Lower Diagnostics – Type B

Reel Raise-Lower Diagnostics – Type C

Reel Raise-Lower Diagnostics – Type D

Reel Raise-Lower Diagnostics – Type E

Reel Raise-Lower Diagnostics – Type F

Spreader System Type Identification

Spreader Diagnostics – Type A

Spreader Diagnostics – Type B

Threshing Speed Adjust Type Identification

Threshing Speed Adjust Diagnostics – Type A

Threshing Speed Adjust Diagnostics – Type B

Unloading Auger Swing Type Identification

Unloading Auger Swing Diagnostics – Type A

Unloading Auger Swing Diagnostics – Type B

Variable Speed Feeder House Type Identification

Variable Speed Feeder House Diagnostics – Type A

Variable Speed Feeder House Diagnostics – Type B

Windscreen Raise/Lower Type Identification

Windscreen Raise/Lower Diagnostics – Type A

Windscreen Raise/Lower Diagnostics – Type B

Component Identification and Location

Main Gearcase System

General Information

Test Procedures and Adjustments

Main Gearcase Overall Diagnostics Type Identification

Main Gearcase Overall Diagnostics – Type A

Main Gearcase Overall Diagnostics – Type B

Main Gearcase Filter Restricted Diagnostics

Main Gearcase Pressure Low Diagnostics Type Identification

Main Gearcase Pressure Low Diagnostics – Type A

Main Gearcase Pressure Low Diagnostics – Type B

Main Gearcase Temperature High Diagnostics – Type Identification

Main Gearcase Temperature High Diagnostics – Type B

Main Gearcase Temperature High Diagnostics – Type B

Separator Engage Diagnostics

Unloading Auger Engage Diagnostics

Component Identification and Location

Steering System

General Information

Test Procedures and Adjustments

Steering System Type Identification

Steering Diagnostics – Type A

Steering Diagnostics – Type B

Component Identification and Location

CLIMATRAK System

General Information

Test Procedures and Adjustments

CLIMATRAK ype Identification

CLIMATRAK iagnostics – Type A

CLIMATRAK iagnostics – Type B

Component Identification and Location

Separator System

General Information