John Deere 9540 to 9680 CWS WTS Combine Technical Manual TM4698

John Deere 9540 to 9680 CWS WTS Combine Technical Manual TM4698

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 3566 Pages

Engine Type: Combine

Model: 9540, 9560, 9580, 9640, 9660 and 9680 CWS, WTS

Part Number: TM4698

Issue Date:

CONTENTS:

Foreword

General

Safety

Combine and Component Identification

General Specifications

Diagnostic and Testing Procedures

Electrical System Operational Checkout

Power Train Operational Checkout

Four Wheel Drive Operational Checkout

Parking Brake Operational Checkout

Service Brake Operational Checkout

Hydraulic System Operational Checkout

Main Gearcase Operational Checkout

Steering Operational Checkout

CLIMATRAK Operational Checkout

Engine

General Information

Test Procedures and Adjustments

Engine Type Identification

Engine Type A (6068 L4)

Engine Type B (6081)

Engine Type C (6068 L11)

Component Location

Air Intake and Cooling Systems

General Information

Test Procedures and Adjustments

Air Intake System Diagnostics

Engine Cooling Package Diagnostics

Component Location

Electrical System

How To Use This Diagnostic Information

Accessing Diagnostic Trouble Codes and Addresses

Diagnostic Trouble Codes

Diagnostic Addresses By Controller

Quick Calibration Procedures

Machine Setting Addresses

Functional Schematics

Alternator (120 A) and Battery Diagnostics

Armrest Control Unit Type Identification

Armrest Control Unit Overall Diagnostics (Type A)

Armrest Control Unit Overall Diagnostics (Type B)

Automatic Combine Adjust Type Identification

Automatic Combine Adjust Diagnostics (Type A)

Automatic Combine Adjust Diagnostics (Type B)

Automatic Combine Adjust Diagnostics (Type C)

Auxiliary Power Strip Outlet Diagnostics

Backup Alarm Diagnostics

CAN Bus Type Identification

CAN Bus Type A Diagnostics

CAN Bus Type B Diagnostics

CAN Bus Type C Diagnostics

CAN Bus Type D Diagnostics

Chopper Vane Adjust Diagnostics

Cleaning Fan Speed Adjust Diagnostics

CLIMATRAK Type Identification

CLIMATRAK Type A Diagnostics

CLIMATRAK Type B Diagnostics

Comfort Command Seat Diagnostics

Concave Clearance Adjust Diagnostics

Cornerpost Control Unit Overall Diagnostics

Cornerpost – Area Counter Diagnostics

Cornerpost – Backshaft Speed Diagnostics

Cornerpost – Chaffer Position Diagnostics

Cornerpost – Chopper Vane Position Diagnostics

Cornerpost – Cleaning Fan Speed Diagnostics

Cornerpost – Clock Diagnostics

Cornerpost – Concave Clearance Diagnostics

Cornerpost – Cylinder Speed Diagnostics

Cornerpost – Engine Hourmeter Diagnostics

Cornerpost – Engine Speed – Engine Type Identification

Cornerpost – Engine Speed Diagnostics (Engine Type A)

Cornerpost – Engine Speed Diagnostics (Engine Type B)

Cornerpost – Engine Temperature Gauge – Engine Type Identification

Cornerpost – Temperature Gauge Diagnostics (Engine Type A)

Cornerpost – Temperature Gauge Diagnostics (Engine Type B)

Cornerpost – Fuel Gauge Diagnostics

Cornerpost – Ground Speed Diagnostics

Cornerpost – HEADERTRAK Ground Pressure Diagnostics

Cornerpost – HEADERTRAK Tilt Position Diagnostics

Cornerpost – Precleaner Position Diagnostics

Cornerpost – Separator Hourmeter Diagnostics

Cornerpost – Sieve Position Diagnostics

Cylinder Speed Adjust Type Identification

Cylinder Speed Adjust Type A Diagnostics

Cylinder Speed Adjust Type B Diagnostics

Delayed Power Type Identification

Delayed Power Type A Diagnostics

Delayed Power Type B Diagnostics

DIAL-A-SPEED – Diagnostics

Engine Compartment Relay Panel Type Identification

Engine Compartment Relay Panel Type A Diagnostics

Engine Compartment Relay Panel Type B Diagnostics

Engine Control Type Identification

Engine Control Type A Overall Diagnostics

Engine Control Type B Overall Diagnostics

Engine and Fuel Control Type Identification

Engine and Fuel Control Diagnostics – Type A

Engine and Fuel Control Diagnostics – Type B

Engine and Fuel Control Diagnostics – Type C

Feeder House/Reel Reverser Type Identification

Feeder House/Reel Reverser Type A Diagnostics

Feeder House/Reel Reverser Type B Diagnostics

Four Wheel Drive Diagnostics

Fuel Transfer Pump Diagnostics

Glow Plug Diagnostics

Grain Tank Cover Fold Diagnostics

GREENSTAR – Yield Mapping/Monitoring Type Identification

GREENSTAR – Yield Mapping System Type A Diagnostics

GREENSTAR – Yield Mapping System Type B Diagnostics

GREENSTAR – Yield Monitor System Diagnostics

GREENSTAR – Display Diagnostics

GREENSTAR – GPS STARFIRE – Receiver Diagnostics

GREENSTAR – Mass Flow Sensor Diagnostics

GREENSTAR – Mobile Processor Type Identification

GREENSTAR – Mobile Processor Type A Diagnostics

GREENSTAR – Mobile Processor Type B Diagnostics

GREENSTAR – Moisture Sensor Diagnostics

GREENSTAR – PC Data Storage Card Diagnostics

GREENSTAR – Printer Diagnostics

Header Control Unit Overall Diagnostics

Header Engage Diagnostics

Header Raise/Lower Diagnostics

HEADERTRAK – System Type Identification

HEADERTRAK – Ground Pressure Diagnostics

HEADERTRAK – Return to Cut Diagnostics

HEADERTRAK – Automatic Tilt Diagnostics

HEADERTRAK – Manual Tilt Type Identification

HEADERTRAK – Manual Tilt Type A Diagnostics

HEADERTRAK – Manual Tilt Type B Diagnostics

HEADERTRAK – Stubble Height Diagnostics

HILLMASTER II – Diagnostics

Horn Diagnostics

Left Control Unit Overall Diagnostics

Left Control Unit – Control Relay Board Link Diagnostics

Left Control Unit 2 Overall Diagnostics

Lighting System – Diagnostics

Lighting System – Automatic Beacon Type Identification

Lighting System – Automatic Beacon Type A Diagnostics

Lighting System – Automatic Beacon Type B Diagnostics

Lighting System – Automatic Beacon Type C Diagnostics

Lighting System – Automatic Beacon Type D Diagnostics

Lighting System – Beacon Type Identification

Lighting System – Beacon Type A Diagnostics

Lighting System – Beacon Type B Diagnostics

Lighting System – Beacon Type C Diagnostics

Lighting System – Beacon Type D Diagnostics

Lighting System – Brake Light Diagnostics

Lighting System – Dome Light Diagnostics

Lighting System – Driving Light Type Identification

Lighting System – Driving Light Type A Diagnostics

Lighting System – Driving Light Type B Diagnostics

Lighting System – Driving Light Type C Diagnostics

Lighting System – Driving Light Type D Diagnostics

Lighting System – Exit Lighting Diagnostics

Lighting System – Field Light Type Identification

Lighting System – Field Light Type A Diagnostics

Lighting System – Field Light Type B Diagnostics

Lighting System – Field Light Type C Diagnostics

Lighting System – Field Light Type D Diagnostics

Lighting System – Hazard/Turn Lighting Type Identification

Lighting System – Hazard/Turn Lighting Type A Diagnostics

Lighting System – Hazard/Turn Lighting Type B Diagnostics

Lighting System – Marker Lamp Type Identification

Lighting System – Marker Lamp Type A Diagnostics

Lighting System – Marker Lamp Type B Diagnostics

Lighting System – Panel Lamp Type Identification

Lighting System – Panel Lamp Type A Diagnostics

Lighting System – Panel Lamp Type B Diagnostics

Lighting System – Rear Discharge Lamp Type Identification

Lighting System – Rear Discharge Lamp Type A Diagnostics

Lighting System – Rear Discharge Lamp Type B Diagnostics

Lighting System – Service Lamps – Engine Area Diagnostics

Lighting System – Service Lamps – Gullwing Door Diagnostics

Lighting System – Service Lamps – Shoe Area Diagnostics

Lighting System – Side Finder Lamp Type Identification

Lighting System – Side Finder Lamp Type A Diagnostics

Lighting System – Side Finder Lamp Type B Diagnostics

Lighting System – Stubble Lamp Type Identification

Lighting System – Stubble Lamp Type A Diagnostics

Lighting System – Stubble Lamp Type B Diagnostics

Lighting System – Unloading Auger Light Type Identification

Lighting System – Unloading Auger Light Type A Diagnostics

Lighting System – Unloading Auger Light Type B Diagnostics

Mirror Heating Diagnostics

Electrically Adjustable Mirrors Diagnostics

Multi-Function Lever Diagnostics

Quick-Stop Diagnostics

Radio System Type Identification

Radio System Type A Diagnostics

Radio System Type B Diagnostics

Reel Fore/Aft Type Identification

Reel Fore/Aft Type A Diagnostics

Reel Fore/Aft Type B Diagnostics

Reel Resume – Fore/Aft Diagnostics

Reel Raise/Lower Type Identification

Reel Raise/Lower Type A Diagnostics

Reel Raise/Lower Type B Diagnostics

Reel Resume – Raise/Lower Diagnostics

Reel Speed Diagnostics

Remote Shoe Adjust – Chaffer Diagnostics

Remote Shoe Adjust – Precleaner Diagnostics

Remote Shoe Adjust – Sieve Diagnostics

Right Control Unit Overall Diagnostics

Road/Field System Diagnostics

Separator Engage Diagnostics

Service Power Diagnostics

Starter Motor System Diagnostics

Tailings Monitor Diagnostics

Transmission Lock Diagnostics

Unloading Auger Engage Diagnostics

Unloading Auger Swing Type Identification

Unloading Auger Swing Type A Diagnostics

Unloading Auger Swing Type B Diagnostics

VISIONTRAK – Diagnostics

Warning Display Panel Type Identification

Warning Display Panel Diagnostics – Type A

Warning Display Panel Diagnostics – Type B

Clean Grain Elevator Speed Warning – Type Identification

Clean Grain Elevator Speed Warning Diagnostics – Type A

Clean Grain Elevator Speed Warning Diagnostics – Type B

Conveyor Auger Speed Warning Diagnostics

Cylinder Speed Warning Diagnostics

Engine Air Filter Warning – Type Identification

Engine Air Filter Warning Diagnostics – Type A

Engine Air Filter Warning Diagnostics – Type B

Engine Oil Pressure Warning – Type Identification

Engine Oil Pressure Warning Diagnostics – Type A

Engine Oil Pressure Warning Diagnostics – Type B

Engine Speed Warning – Type Identification

Engine Speed Warning Diagnostics – Type A

Engine Speed Warning Diagnostics – Type B

Engine Temperature Warning – Type Identification

Engine Temperature Warning Diagnostics – Type A

Engine Temperature Warning Diagnostics – Type B

Separator Speed Warning Diagnostics

Grain Tank Cover Warning Diagnostics

Grain Tank 3/4 Full Warning Diagnostics

Grain Tank Full Warning Diagnostics

Hydraulic Oil Temperature Warning Diagnostics

Hydrostatic Charge Pressure Warning Diagnostics

Low Fuel Warning Diagnostics

Main Gearcase Filter Warning Diagnostics

Main Gearcase Pressure Warning Diagnostics

Main Gearcase Temperature Warning Diagnostics

Parking Brake Warning Diagnostics

Separator Plugged Warning Diagnostics

Straw Chopper Speed Warning Diagnostics

Tailings Elevator Speed Warning Diagnostics

Unloading Auger Engaged Warning Diagnostics

Voltage Warning Diagnostics

Wiper System Diagnostics

Circuit Code Listing

Connector Locations

Power Train

General Information

Test Procedures and Adjustments

Final Drive Diagnostics

Transmission Diagnostics

Hydrostatic Diagnostics

Component Location

Four-Wheel Drive

General Information

Test Procedures and Adjustments

Two Speed Four Wheel Drive Diagnostics

Component Location

Brake Systems

General Information

Test Procedures and Adjustments

Service Brake Diagnostics

Park Brake Diagnostics

Component Location

Hydraulic System

General Information

Test Procedures and Adjustments

Basic System Diagnostics

BOSCH Header Height Diagnostics

Chaff Spreader Diagnostics

Cylinder Speed Adjust Diagnostics

HEADERTRAK Tilt Diagnostics

HILLMASTER II Diagnostics

Hydraulic System Overheating Diagnostics

Multi-Coupler Diagnostics

Reel Fore/Aft Hydraulic Diagnostics

Reel Raise/Lower Hydraulic Diagnostics

Reel Reverser Diagnostics

Reel Speed Type Identification

Reel Speed Type A Diagnostics

Reel Speed Type B Diagnostics

Reverser Shift Diagnostics

Unloading Auger Swing Diagnostics

Component Location

Main Gearcase System

General Information

Test Procedures and Adjustments

Main Gearcase Diagnostics

Main Gearcase Pressure Low Diagnostics

Main Gearcase Temperature High Diagnostics

Main Gearcase Filter Restricted Diagnostics

Separator Engage Diagnostics

Unloading Auger Engage Diagnostics

Component Location

Steering System

General Information

Test Procedures and Adjustments

Steering Diagnostics

Component Location

CLIMATRAK System

General Information

Test Procedures and Adjustments

CLIMATRAK Diagnostics

Component Location

Separator

General Information

Separator Vibration Diagnostics

Component Location