John Deere 6105e, 6120e, And 6135e Final Tier Iv Tractors Operator Manuals OMSU65239

Table of Content:

1 Introduction
1.1 Foreword
1.2 Emissions Performance and Tampering
2 General Information
2.1 Product View
2.2 Trademarks
2.3 Glossary of Terms
2.4 Regions and Country Versions
2.5 Machine Overview
3 Safety Precautions
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Handle Starting Fluid Safely
3.9 Fire Prevention
3.10 In Case of Fire
3.11 Avoid Static Electricity Risk When Refueling
3.12 Keep ROPS Installed Properly
3.13 Use Foldable ROPS and Seat Belt Properly
3.14 Stay Clear of Rotating Drivelines
3.15 Use Steps and Handholds Correctly
3.16 Read Operator?s Manuals for ISOBUS Controllers
3.17 Use Seat Belt Properly
3.18 Operating the Tractor Safely
3.19 Avoid Backover Accidents
3.20 Limited Use in Forestry Operation
3.21 Operating the Loader Tractor Safely
3.22 Keep Riders Off Machine
3.23 Instructional Seat
3.24 Use Safety Lights and Devices
3.25 Transport Towed Equipment at Safe Speeds
3.26 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.27 Freeing a Mired Machine
3.28 Avoid Contact with Agricultural Chemicals
3.29 Handle Agricultural Chemicals Safely
3.30 Handling Batteries Safely
3.31 Avoid Heating Near Pressurized Fluid Lines
3.32 Remove Paint Before Welding or Heating
3.33 Handle Electronic Components and Brackets Safely
3.34 Practice Safe Maintenance
3.35 Avoid Hot Exhaust
3.36 Clean Exhaust Filter Safely
3.37 Work In Ventilated Area
3.38 Support Machine Properly
3.39 Prevent Machine Runaway
3.40 Park Machine Safely
3.41 Transport Tractor Safely
3.42 Service Cooling System Safely
3.43 Service Accumulator Systems Safely
3.44 Service Tires Safely
3.45 Service Front-Wheel Drive Tractor Safely
3.46 Tightening Wheel Retaining Bolts/Nuts
3.47 Avoid High-Pressure Fluids
3.48 Do Not Open High-Pressure Fuel System
3.49 Store Attachments Safely
3.50 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Operator’s Manual Safety Sign
4.3 Use Seat Belt Safety Sign
4.4 Riders Safety Sign
4.5 ROPS in Normal Position Safety Sign
5 Controls and Instruments
5.1 Front Console Controls
5.2 Right-Hand Console Controls
5.3 Left-Hand Console Controls
5.4 Instrument Cluster and Information Display
5.5 Information Display (Roll Mode Switch)
5.6 Aftertreatment Indicators Overview
5.7 Required Machine Stop Warning
5.8 DEF (Diesel Exhaust Fluid) Level Gauge
6 Engine Operation
6.1 Before Starting the Engine
6.2 Operate Key Switch
6.3 Start the Engine
6.4 Cold Weather Start
6.5 Engine Coolant Heater
6.6 Check Engine Indicators and Gauges
6.7 Change Engine Speeds
6.8 Recommended Engine Speeds and Operational Procedures
6.9 Stop the Engine
7 Air Intake, Fuel, Coolant, and Exhaust Operation
7.1 Selective Catalytic Reduction (SCR) System Overview
7.2 Exhaust Filter System Overview
7.3 Automatic (AUTO) Exhaust Filter Cleaning
7.4 Disabled Exhaust Filter Cleaning
7.5 Parked Exhaust Filter Cleaning
7.6 Service Exhaust Filter Cleaning
7.7 Fill Fuel Tank
7.8 Fill Diesel Exhaust Fluid (DEF) Tank
8 Electrical and Lighting Operation
8.1 Light Switch
8.2 Use Headlights
8.3 High Beam Indicator
8.4 Use Tail Lights
8.5 Use Work Lights
8.6 Use Warning Lights
8.7 Use Turn Signals
8.8 Operate Rotating Beacon Light
8.9 Route Cables and Harnesses
8.10 Use Dome Light
8.11 Use Courtesy Light
8.12 Use Seven-Terminal Outlet
8.13 Accessory Electrical Outlets
9 Drivetrain Operation
9.1 Gear Selection
10 Transmission Operation
10.1 Operate Transmission?PR
10.2 High / Low Split-Shift Feature
10.3 Shift Transmission
10.4 Use Infinitely Variable Shuttle
10.5 Stop Tractor
11 MFWD and Front Axle Operation
11.1 Operate EH MFWD
12 Differential and Rear Axle Operation
12.1 Differential Lock
13 Power Take Off (PTO) Operation
13.1 Change Reversible PTO Stub Shaft
13.2 Attach PTO-Driven Implement
13.3 Operate Tractor PTO
13.4 PTO Speed Selection
14 Steering and Brake Operation
14.1 Steering Stop Adjustment (MFWD Axle)
14.2 Use Brakes
15 Hydraulics Operation
15.1 Open Center Hydraulic System
15.2 Warm Transmission-Hydraulic System Oil
15.3 Use Hydraulic Motor Case Drain Connection
15.4 Use Hydraulic Motor Return Connection
16 Hitch and Drawbar Operation
16.1 3-Point Hitch Components
16.2 Prepare Implement
16.3 Rockshaft Control Levers
16.4 Use Rockshaft Position Control
16.5 Set Position Control Lever Stop
16.6 Use Draft Control
16.7 Adjust Rockshaft Speed-of-Drop
16.8 Attach Implements to 3-Point Hitch
16.9 Attach Implement with Telescoping Draft Links
16.10 Adjust Hitch Side Sway
16.11 Level Hitch
16.12 Adjust Lateral Float
16.13 Observe Drawbar Load Limitations
16.14 Adjust Drawbar Length
16.15 Adjust Drawbar Side-to-Side
16.16 Use Clevis Assembly
17 Selective Control Valve Operation
17.1 Connect or Disconnect High-Pressure Hoses
17.2 Connect Cylinder Hoses?Rear SCV
17.3 Connect and Operate Single-Acting Cylinder
17.4 Use Correct Hose Tips
17.5 SCV Control Lever and Coupler Identification
17.6 Operate SCV Control Levers
17.7 Set Detents and Operate SCV Control Levers?Three-Function Deluxe Inlet Section
17.8 Use Rear SCV to Operate Hydraulic Motor
17.9 Use Three-Function Deluxe Inlet Section to Operate Loader
17.10 Adjust Flow Control?Triple Rear SCV
17.11 Mid-Mount SCV Control Lever and Coupler Identification
17.12 Operate Mid SCV Multi-Function Lever
17.13 Match Tractor Power to Implement
18 Wheels and Tires Operation
18.1 Check Implement-to-Tire Clearance
18.2 Check Tire Inflation Pressure
18.3 Tire Inflation Pressure Chart
18.4 Front and Rear Tire Combinations?2WD
18.5 Front and Rear Tire Combinations?MFWD
18.6 Selecting Front Tire Rolling Direction
18.7 Tighten Wheel/Axle Hardware Correctly
18.8 Tighten Bolts?Rear Axle
18.9 Tighten Bolts?Adjustable Front Axle
18.10 Tighten Bolts?MFWD Axle
18.11 Tread Settings?Adjustable Front Axle, 2WD
18.12 Tread Settings?MFWD Axle
18.13 Tread Settings?Multi-Position Rear Wheels (Steel Disks)
18.14 Adjust Front Wheel Tread?2WD
18.15 Check Toe-In?Adjustable Front Axle, 2WD
18.16 Check Toe-In?MFWD Axle
18.17 Adjust Toe-In?Adjustable Front Axle, 2WD
18.18 Adjust Toe-In?MFWD Axle
18.19 Front Fender Adjustment?MFWD Axle
19 Ballasting
19.1 Plan for Maximum Productivity
19.2 Select Ballast Carefully
19.3 Determine Maximum Front Ballast
19.4 Determine Maximum Rear Ballast
19.5 Add Rear Ballast for Front Loader
19.6 Use Cast Iron Weights
19.7 Use Liquid Weight
19.8 Use Implement Codes
20 Additional Equipment
20.1 Additional Equipment Operation
20.2 Front Loader Mounting Bracket
20.3 Ag Precision Technology
21 Operator Station Operation
21.1 Operate Foldable Roll Over Protective Structure (ROPS)
21.2 Operator’s Manual Storage Compartment
21.3 Use Seat Belt
21.4 Adjust Seat?Mechanical Suspension
21.5 Adjust Seat?Air Suspension
21.6 Instructional Seat
21.7 Adjust Steering Wheel
21.8 Use Emergency Exit
21.9 Open Windows
21.10 Open Door
21.11 Inside Rear View Mirror and Sun Visor
21.12 Sun Roof
21.13 Front Sun Shade
21.14 Adjust Blower Speed
21.15 Control Temperature
21.16 Deice, Demist, or Defrost Windshield
21.17 Optimize Air Conditioner and Heater Performance
21.18 Operate Windshield Wiper and Washer
21.19 Operate Rear Window Wiper and Washer
21.20 Use Monitor Mounts
22 Transport and Storage
22.1 Operator Training Required
22.2 Observe Maximum Travel Speeds
22.3 Driving on Public Roads
22.4 Driving Tractor on Roads
22.5 Towing Tractor
22.6 Use Caution on Hillsides
22.7 Place Tractor in Storage
22.8 Remove Tractor from Storage
22.9 Paint Finish Care
23 Maintenance Intervals
23.1 Important Considerations
23.2 Practice Safe Maintenance
23.3 Maintenance Interval Chart
23.4 Service Tractor Safely
23.5 Observe Service Intervals
23.6 Service Daily Before Start-Up
23.7 Additional Service Information
24 Fuels, Lubricants, and Coolants
24.1 Handle Fuel Safely?Avoid Fires
24.2 Handle Fluids Safely?Avoid Fires
24.3 Alternative and Synthetic Lubricants
24.4 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
24.5 Operating in Warm Temperature Climates
24.6 John Deere COOL-GARD? II Coolant Extender
24.7 Water Quality for Mixing with Coolant Concentrate
24.8 Diesel Exhaust Fluid (DEF) ? Use in Selective Catalytic Reduction (SCR) Equipped Engines
24.9 Disposal of Diesel Exhaust Fluid (DEF)
24.10 Refilling Diesel Exhaust Fluid (DEF) Tank
24.11 Storing Diesel Exhaust Fluid (DEF)
24.12 Testing Diesel Exhaust Fluid (DEF)
24.13 Testing Coolant Freeze Point
24.14 Diesel Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
24.15 Engine Oil and Filter Service Intervals ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
24.16 John Deere Break-In Plus? Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
24.17 Oil Filters
24.18 Fuel Filters
24.19 Diesel Fuel
24.20 Handling and Storing Diesel Fuel
24.21 Lubricity of Diesel Fuel
24.22 Testing Diesel Fuel
24.23 Biodiesel Fuel
24.24 Minimizing the Effect of Cold Weather on Diesel Engines
24.25 Supplemental Diesel Fuel Additives
24.26 Multipurpose Extreme Pressure (EP) Grease
24.27 Mixing of Lubricants
24.28 Lubricant Storage
24.29 Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
24.30 Oilscan? and CoolScan?
24.31 Transmission and Hydraulic Oil
24.32 MFWD Axle and Wheel Hub Oil
25 As Required Maintenance
25.1 As Required Maintenance
25.2 Wash Machine After Unloading
26 Controls and Instruments Maintenance
26.1 Controls and Instruments Maintenance
26.2 Clutch Pedal Considerations
27 Engine Maintenance
27.1 Required Emission-Related Information
27.2 Engine Operation?Break-In Check
27.3 Break-In Service?During First 10 Hours of Operation
27.4 Break-In Check?After First 50 Hours of Operation
27.5 Break-In Check?After First 100 Hours of Operation
27.6 Open Hood
27.7 Engine Valve Adjustment
27.8 Use Correct Lubricant
27.9 Check Engine Oil Level
27.10 Change Engine Oil and Filter
27.11 Lubricate Hood Latch
28 Air Intake, Fuel, Coolant, and Exhaust Maintenance
28.1 Inspect Engine Air Intake Filters
28.2 Use High-Pressure Washer
28.3 Clean Air Filter Dust Unloading Valve
28.4 Replace Engine Air Intake Filters
28.5 Inspect Engine Air Intake System
28.6 Tighten Hose Clamps
28.7 Clean Open Crankcase Vent (OCV) Tube
28.8 Exhaust Filter Cleaning
28.9 Cleaning Diesel Exhaust Fluid (DEF) Tank
28.10 Exhaust Filter / Diesel Particulate Filter Ash Handling and Disposal
28.11 Exhaust Filter Disposal
28.12 Do Not Modify Fuel System
28.13 Drain Water and Sediment from Fuel Filters
28.14 Drain Water and Sediment from Fuel Tank
28.15 Replace Prefilter / Water Separator
28.16 Replace Primary Fuel Filter / Water Separator
28.17 Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
28.18 Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen
28.19 Check Coolant Level
28.20 Check Cooling System for Leaks
28.21 Flush Cooling System and Replace Thermostat
28.22 Bleed Fuel System
28.23 Clean Grille Screens, Radiator, Oil Cooler, Radiator Screen, and Air Conditioner Condenser
29 Electrical and Lighting Maintenance
29.1 Electrical Service Precautions
29.2 Use a Booster Battery or Charger
29.3 Clean Battery
29.4 Inspect Alternator/Fan Belt Tensioner
29.5 Replace Alternator/Fan Belt
29.6 Remove Battery
29.7 Service Battery
29.8 Battery Replacement Specifications
29.9 Charge Battery
29.10 Check Battery Condition
29.11 Access Fuses and Relays
29.12 Starter Wiring Connections
29.13 Fusible Link Location
29.14 Load Center Fuses and Relays?OOS
29.15 Load Center Fuses and Relays?OOS (Behind Instrument Panel)
29.16 Load Center Fuses and Relays?OOS (Behind Panel at Left Rear Corner of Operators Station)
29.17 Load Center Fuses and Relays?Cab
29.18 Load Center Fuses and Relays?Cab (Behind Instrument Panel)
29.19 Handle Halogen Light Bulbs Safely
29.20 Adjust Headlights
29.21 Replace Headlight Element
29.22 Replace Roof Hazard Light Bulb?Cab
29.23 Replace Hazard Light Bulb?OOS
29.24 Replace Tail and Turn Light Bulbs?OOS
29.25 Replace Tail and Turn Light Bulbs?Cab
29.26 Replace Worklight Element?OOS
29.27 Replace Worklight Element?Cab
29.28 Replace Dome Light Bulb?Cab
29.29 Replace Controls Illumination Light Bulb?Cab
29.30 Replace Rotary Beacon Light Bulb
30 Drive Train Maintenance
30.1 Use Correct Transmission/Hydraulic Filter Element
30.2 Check Neutral Start System?PR
31 Transmission Maintenance
31.1 Check Transmission-Hydraulic Oil Level
31.2 Change Transmission-Hydraulic Oil
31.3 Replace Transmission-Hydraulic Oil Filter
32 MFWD and Front Axle Maintenance
32.1 Lubricate Front Axle Pivot Pins
32.2 Lubricate MFWD Axle Shaft
32.3 Lubricate Front Wheel Bearings (2WD Axle)
32.4 Check MFWD Axle Wheel Hub Oil Level
32.5 Check MFWD Axle Housing Oil Level
32.6 Change MFWD Axle Wheel Hub Oil
32.7 Change MFWD Axle Housing Oil
33 Differential and Rear Axle Maintenance
33.1 Lubricate Rear Axle Bearings
34 Power Take Off (PTO) Maintenance
34.1 Lubricate PTO Stub Shaft
35 Steering and Brake Maintenance
35.1 Lubricate Steering Linkage
35.2 Adjust Brake Pedal Free Travel
36 Hydraulics Maintenance
36.1 Hydraulic Maintenance
36.2 Warming Transmission-Hydraulic System Oil
37 Hitch and Drawbar Maintenance
37.1 Lubricate Hitch Components
38 Selective Control Valve Maintenance
38.1 Check Selective Control Valve
39 Wheels and Tires Maintenance
39.1 Inspect Tractor for Loose Hardware
40 Ballasting Maintenance
40.1 Measure Wheel Slip?Manually
40.2 Ballasting Front End for Transport
40.3 Install Rear Cast Iron Weights
41 Additional Equipment Maintenance
41.1 Additional Equipment Maintenance
41.2 Check Front Loader Mounting Bracket Cap Screws Torque
42 Operator Station Maintenance
42.1 Keep Cab Protection System Installed Properly
42.2 Inspect Roll Over Protective Structure (ROPS) for Loose Hardware
42.3 Lubricate Operator’s Seat Slide Rails?OOS
42.4 Inspect Seat Belt
42.5 Clean Cab Air Filters
42.6 Service Air Conditioner?Cab
43 Troubleshooting
43.1 Engine Troubleshooting
43.2 Transmission Troubleshooting
43.3 Hydraulic System Troubleshooting
43.4 Brakes Troubleshooting
43.5 3-Point Hitch Troubleshooting
43.6 Remote Hydraulic Cylinder Troubleshooting
43.7 Selective Control Valves (SCV) Troubleshooting
43.8 Electrical System Troubleshooting
43.9 Heater and A/C System (Cab) Troubleshooting
43.10 Wipers, Work Lights, Dome Light, and Radio (Cab)
44 On-Board Diagnostics (OBD)
44.1 STOP, Service Alert, Information, and Electrohydraulic Transmission System Indicators
44.2 On-Board Diagnostic (OBD) Tool
44.3 Diagnostic Trouble Code (DTC) Mode
44.4 Diagnostic Address (DA) Mode
45 Specifications
45.1 General Specifications
45.2 Overall Dimensions and Weights
45.3 Turning Radius?MFWD Axle
45.4 Turning Radius?2WD Axle
45.5 Ground Speeds?PR
45.6 Metric Bolt and Screw Torque Values
45.7 Unified Inch Bolt and Screw Torque Values
46 Identifications Numbers
46.1 Identification Numbers
46.2 Product Identification Number
46.3 MFWD Axle Serial Number
46.4 Engine Serial Number
46.5 Fuel Injection Pump Serial Number
46.6 Transaxle Serial Number
46.7 Cab Serial Number
46.8 Keep Proof of Ownership
47 Certification and Warranty
47.1 Limited Battery Warranty
47.2 Emissions Control System Certification Label
47.3 Emissions Control System Certification Label (Korea)
47.4 Republic of Korea ? Final Tier 4 Non-Road Emissions Control Warranty Statement ? Compression Ignition
47.5 CARB Non-road Emissions Control Warranty Statement?Compression Ignition
47.6 EPA Non-road Emissions Control Warranty Statement?Compression Ignition
47.7 Carbon Dioxide Emissions (CO?)
48 Service Records
48.1 As Required, Daily / Every 10 Hour, and Weekly / Every 50 Hour Service Chart
48.2 First 100 Hour and Every 250 Hour Service Chart
48.3 Every 500 Hour, 1000 Hour / Annual, 2000 Hour / Two Year, and 5000 Hour / Five Year Service Chart
49 Pre-Delivery Inspection
49.1 Notes on Pre-Delivery Inspection
49.2 Service Procedure
49.3 Copy for Owner
49.4 Copy for Dealer
50 Index
51 John Deere Service Literature Available
51.1 Technical Information
52 John Deere Service Keeps You On The Job
52.1 John Deere Is At Your Service