Table of Content:
1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator?s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
4.2 Understanding The Machine Safety Labels
4.3 DANGER T146103
4.4 DANGER / POISON
4.5 CAUTION HOT SURFACE
4.6 CAUTION READ OPERATORS MANUAL LVU20485
4.7 WARNING AVOID CRUSHING LVU10709
4.8 WARNING ROPS R141735
4.9 WARNING M117557
4.10 CAUTION iMatch
4.11 ROLL-OVER PROTECTIVE STRUCTURE LVU21972
4.12 CAUTION R138426
4.13 EMC Compliance Label
4.14 Emission Control System Certification Label
5 Safety
5.1 Operator Training Required
5.2 Operating Safely
5.3 Using a Spark Arrestor
5.4 Parking Safely
5.5 Avoid Tipping
5.6 Prevent Machine Runaway
5.7 Use Seat Belt Properly
5.8 Keep ROPS Installed Properly
5.9 Keep Riders Off
5.10 Towing Loads Safely
5.11 Stay Clear of Rotating Drivelines
5.12 Checking Wheel Hardware
5.13 Wear Appropriate Clothing
5.14 Driving Safely on Public Roads
5.15 Practice Safe Maintenance
5.16 Avoid High Pressure Fluids
5.17 Prevent Fires
5.18 Tire Safety
5.19 Handling Fuel Safely
5.20 Handling Waste Product and Chemicals
6 Operating Controls
6.1 Operator Station Controls
6.2 Floor Panel Controls
7 Operating
7.1 Daily Operating Checklist
7.2 Avoid Damage to Plastic and Painted Surfaces
7.3 Entering and Exiting Machine
7.4 Adjusting Seat Position
7.5 Using Seat Belt
7.6 Using Light Switch
7.7 Using Key Switch
7.8 Using the Instrument Panel
7.9 Using Turn Signal Switch
7.10 Using Cruise Control (If Equipped)
7.11 Testing Safety Systems
7.12 Testing Rear PTO Knob
7.13 Testing Rear PTO/Seat Switch Interface
7.14 Using Fuel Shut-Off Valve
7.15 Using Brake/Differential Lock Pedal
7.16 Using Park Brake
7.17 Using Throttle Controls
7.18 Starting the Engine
7.19 Idling the Engine
7.20 Starting a Stalled Engine
7.21 Stopping the Machine
7.22 Operating Transmission
7.23 Driving Machine
7.24 Using Differential Lock
7.25 Using Mechanical Front Wheel Drive (MFWD)
7.26 Using the Power-Take-Off (PTO) Safely
7.27 Using Rear PTO
7.28 Using Drawbar Hitch (If equipped)
7.29 Towing Loads
7.30 Using Safety Chain
7.31 Using 3 Point Hitch
7.32 Using Optional iMatch? Quick-Attach Hitch System
7.33 Using Attachments
7.34 Ballasting Machine
7.35 Transporting Machine on Trailer
7.36 Transporting Machine
7.37 Raising and Lowering Roll-Over Protective Structure (ROPS)
8 Replacement Parts
8.1 Service Literature
8.2 Parts
8.3 Part Numbers
9 Service Intervals
9.1 Servicing Your Machine
9.2 As Needed
9.3 After First 10 Hours
9.4 Every 10 Hours or Daily
9.5 Every 50 Hours
9.6 Every 200 Hours
9.7 Every 400 Hours
9.8 Every 600 Hours
9.9 Yearly
9.10 Every 1200 Hours
9.11 Every Two Years or 2000 Hours
10 Service Lubrication
10.1 Grease
10.2 Lubricating 3 Point Hitch
11 Service Engine
11.1 Engine Warranty Maintenance Statement
11.2 Avoid Fumes
11.3 Engine Oil
11.4 Checking Engine Oil Level
11.5 Changing Engine Oil and Filter
11.6 Servicing Air Filter Element
11.7 Checking Air Filter Hose
11.8 Service Cooling System Safely
11.9 Checking Coolant Level
11.10 Recommended Engine Coolant
11.11 Servicing Cooling System
11.12 Checking Radiator Hoses
11.13 Servicing the Alternator Belt
11.14 Servicing Water Separator Sediment Bowl
11.15 Cleaning Fuel Filter Sediment Bowl and Replacing Filter
11.16 Replacing Fuel Filter
11.17 Fuel Injection Pump
11.18 Fuel Injection Nozzles
11.19 Cleaning Grille and Side Screens
11.20 Cleaning Radiator Screen and Fins
12 Service Transmission
12.1 Transmission and Hydraulic Oil
12.2 Checking Front Axle Oil Level
12.3 Changing Front Axle Oil
12.4 Adjusting Front Axle Thrust Bolt Torque
12.5 Checking Transmission Oil Level
12.6 Changing Transmission Oil and Hydraulic Suction Oil Filter
13 Service Electrical
13.1 Service the Battery Safely
13.2 Checking Battery Electrolyte Level
13.3 Removing and Installing Battery
13.4 Cleaning Battery and Terminals
13.5 Using Booster Battery
13.6 Replacing Headlight Bulb
13.7 Replacing Light Bulbs
13.8 Replacing Fuses
14 Service Miscellaneous
14.1 Using Proper Fuel (Diesel)
14.2 Filling Fuel Tank
14.3 Raising and Lowering Hood
14.4 Checking Wheel Bolts and Hardware
14.5 Removing and Installing Wheels
14.6 Checking Tire Pressure
14.7 Selecting Front Tire Rolling Direction
14.8 Changing Wheel Spacing and Tread Width
14.9 Checking and Adjusting Toe-In
14.10 Adjusting Cruise Control (If equipped)
14.11 Cleaning Plastic Surfaces
14.12 Cleaning and Repairing Metal Surfaces
15 Troubleshooting
15.1 Using Troubleshooting Chart
15.2 Engine
15.3 Electrical System
15.4 Machine
15.5 Brakes
15.6 Steering
16 Storage
16.1 Storing Safety
16.2 Preparing Machine for Storage
16.3 Preparing Fuel and Engine For Storage
16.4 Removing Machine From Storage
17 Specifications
17.1 Engine
17.2 Electrical System
17.3 Fuel System
17.4 Drive Train
17.5 Hydraulic System
17.6 3 Point Hitch
17.7 PTO
17.8 Fluid Capacities
17.9 Ground Speeds
17.10 Tires
17.11 Tire Inflation Pressures
17.12 Tire Loads
17.13 Dimensions
17.14 Weight
17.15 Recommended Lubricants
17.16 Torque Values – Metric Hardware
17.17 Torque Values – Inch Fastener Hardware
18 Warranty
18.1 Product Warranty
18.2 John Deere, Federal And California Emission Control System Warranty (Non-Road Diesel)
18.3 Tire Warranty
18.4 Limited Battery Warranty
19 Index
20 Notes
21 Notes
22 John Deere Quality Statement
22.1 John Deere Quality
23 Service Record
23.1 Record Service Dates